# US 9,438,036 B2 · Systems and methods for bypassing a voltage regulator > Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt - Number: US 9,438,036 B2 - Document ID: US9438036B2 - Status: Granted - Kind: B2 - Application number: 13/829,587 - Filed: 2013-03-14 - Published: 2014-09-18 - Granted: 2016-09-06 - Earliest claimed: 2013-03-14 - Assignees: Cooper Technologies Company - Applicants: Richard John Kaluzny; Daniel Joseph Daley - Inventors: Richard John Kaluzny; Daniel Joseph Daley - Web page: https://patentgrep.com/patent/US9438036B2 ## CPC - G05F 1/14: using tap transformers or tap changing inductors as final control devices - G05F: SYSTEMS FOR REGULATING ELECTRIC OR MAGNETIC VARIABLES ## Abstract A system having voltage regulator bypass means provides a means for preventing a voltage regulator to be bypassed in a power system when the difference between a load side voltage of the voltage regulator and a source side voltage of the voltage regulator is not below a certain threshold or substantially small. A voltage regulator controller can also prevent the voltage regulator from being bypassed when a tap changer of the voltage regulator is not in a neutral position. ## Claims ### Claim 1 A system with voltage regulator bypass, comprising: a voltage regulator comprising at least one transformer and a tap changer; a bypass switch coupled to the voltage regulator, and between a source and a load at a bypass contact, the bypass switch comprising a source disconnect contact, a load disconnect contact, and an actuator, the bypass switch further comprising a first state and a second state, wherein the actuator only permits the bypass switch to be in one of the first state and the second state, wherein in the first state, the bypass switch electrically couples the source to the voltage regulator through the source disconnect contact and the voltage regulator to the load through the load disconnect contact, establishing a conductive path between the source and load via the voltage regulator; and wherein in the second state, the bypass switch electrically decouples the voltage regulator from the source at the source disconnect contact, electrically decouples the voltage regulator from the load at the load disconnect contact, and electrically couples the source directly to the load through the bypass contact, bypassing the voltage regulator; a bypass switch controller coupled to the bypass switch, wherein the bypass switch controller controls whether the bypass switch is put into the first state or the second state; and a logic controller coupled to the bypass switch controller, wherein the logic controller prevents the bypass switch controller from actuating the actuator that moves the bypass switch from the first state into the second state unless one or more bypass conditions are met, wherein the one or more bypass conditions include that the logic controller has received a signal from a neutral position switch indicating a movable contact of the tap changer is in a neutral tap position. ### Claim 2 (depends on 1) The system with voltage regulator bypass of claim 1, wherein the voltage regulator comprises a load side voltage value and a source side voltage value, and wherein the one or more bypass conditions comprises a first condition wherein an absolute difference between the load side voltage value and the source side voltage value is lower than a set threshold. ### Claim 3 (depends on 2) The system with voltage regulator bypass of claim 2, wherein the at least one transformer is a differential potential transformer, and the absolute difference between the load side voltage value and the source side voltage value is measured via the differential potential transformer. ### Claim 4 (depends on 1) The system with voltage regulator bypass of claim 1, wherein the tap changer comprises a variable winding and a movable contact, wherein the variable winding comprises a plurality of tap positions, and wherein the movable contact is movable between the plurality of tap positions. ### Claim 5 (depends on 4) The system with voltage regulator bypass of claim 4, wherein a second condition of the one or more bypass conditions is when the movable contact is in the neutral tap position. ### Claim 6 (depends on 5) The system with voltage regulator bypass of claim 5, wherein when the neutral position switch is triggered is a third condition of the one or more bypass conditions; and the system further comprising a bypass position switch coupled to the bypass contact, the actuator and the logic controller, the bypass position switch preventing the tap changer from moving from the neutral tap position when the bypass contact is closed. ### Claim 7 (depends on 5) The system with voltage regulator bypass of claim 5, further comprising: a neutral position indicator lamp, wherein the neutral position indicator lamp turns on when the movable contact is in the neutral tap position, and wherein the one or more bypass conditions comprise a fourth condition wherein the neutral position indicator lamp is turned on. ### Claim 8 (depends on 1) The system with voltage regulator bypass of claim 1, wherein the one or more bypass conditions comprises a fifth condition wherein no output voltage is detected from the voltage regulator and the voltage regulator is not currently bypassed. ### Claim 9 (depends on 1) The system with voltage regulator bypass of claim 1, wherein the bypass switch controller comprises a control switch, a power supply, and a safety relay, wherein the actuator only receives power from the power supply and moves the bypass switch from the first state to the second state when the logic controller sends a safe output signal to the safety relay and the control switch is activated. ### Claim 10 A voltage regulator bypass controller, comprising: a logic controller configured to couple to a bypass switch controller and a voltage regulator, wherein the bypass switch controller comprises a power supply, a control switch, and a safety relay, wherein the bypass switch controller is coupled to and controls a bypass switch, the bypass switch comprising a source disconnect contact, a load disconnect contact, and a bypass contact coupled to an actuator, wherein the bypass switch is coupled to the voltage regulator, and between a source and a load, the bypass switch comprising a first state and a second state, wherein in the first state, the bypass switch electrically couples the source to the voltage regulator through the source disconnect contact and the voltage regulator to the load through the load disconnect contact, establishing a conductive path between the source and load via the voltage regulator, wherein in the second state, the bypass switch electrically couples the source directly to the load through the bypass contact, bypassing the voltage regulator, wherein actuating the bypass switch puts the bypass switch into the second state, and wherein when the logic controller is coupled to the bypass switch controller, the logic controller prevents the bypass switch controller from actuating the bypass switch unless one or more bypass conditions are met, wherein one or more bypass conditions include a first condition wherein the logic controller has received a signal from a neutral position switch indicating a movable contact of the tap changer is in the neutral tap position. ### Claim 11 (depends on 10) The voltage regulator bypass controller of claim 10, wherein the voltage regulator comprises a load side voltage value and a source side voltage value, and wherein the one or more bypass conditions comprises a second condition wherein an absolute difference between the load side voltage value and the source side voltage value is lower than a set threshold. ### Claim 12 (depends on 10) The voltage regulator bypass controller of claim 10, wherein the one or more bypass conditions comprises a third condition wherein no output voltage is detected from the voltage regulator and the voltage regulator is not currently bypassed. ### Claim 13 (depends on 10) The voltage regulator bypass controller of claim 10, further comprising a bypass position switch coupled to the bypass contact, the actuator and the logic controller, the bypass position switch preventing the tap changer from moving from the neutral tap position when the bypass contact is closed. ### Claim 14 A method of bypassing a voltage regulator, comprising: receiving at a logic controller a plurality of inputs from a voltage regulator; determining if one or more bypass conditions has been met based at least on the inputs from the voltage regulator, wherein the one or more bypass conditions includes a first bypass condition comprising receiving at the logic controller a signal from a neutral position switch indicating a movable contact of the tap changer is in the neutral tap position wherein the logic controller permits a bypass switch controller to actuate an actuator of a bypass switch, the actuator permitting the bypass switch to be in one of a first state and a second state, wherein if the bypass condition is met, the actuator decoupling a source from the voltage regulator at a source disconnect contact, the actuator decoupling a load from the voltage regulator at a load disconnect contact, the actuator coupling the source directly to the load through a bypass contact of the bypass switch, and putting the voltage regulator into a bypassed state such that the bypass switch is in the second state; and if the bypass condition is not met, the logic controller preventing the bypass switch controller from actuating the bypass switch, thereby maintaining a coupling of the source to the voltage regulator through the source disconnect contact and a coupling of the voltage regulator to the load through the load disconnect contact, and preventing the voltage regulator from being put into the bypassed state such that the bypass switch remains in the first state. ### Claim 15 (depends on 14) The method of bypassing a voltage regulator of claim 14, wherein determining if a bypass condition has been met comprises determining if a difference between a source bushing of the voltage regulator and a load bushing of the voltage regulator is within a predetermined threshold. ### Claim 16 (depends on 15) The method of bypassing a voltage regulator of claim 15, wherein determining if a difference between the source bushing of the voltage regulator and the load bushing of the voltage regulator is within a predetermined threshold comprises measuring a differential voltage across a differential potential transformer of the voltage regulator. ### Claim 17 (depends on 14) The method of bypassing a voltage regulator of claim 14, wherein permitting the bypass switch controller to put the voltage regulator into the bypassed state comprises: the logic controller sending a signal to a relay in the bypass switch controller, wherein the signal causes the relay to be enabled and a control switch to be closed, and wherein the enabled relay allows a power supply of the bypass switch controller to actuate the actuator thereby putting the voltage regulator into the bypassed state. ### Claim 18 (depends on 14) The method of bypassing a voltage regulator of claim 14, wherein the bypass condition comprises a second condition wherein no output voltage is detected from the voltage regulator and the voltage regulator is not currently bypassed. ### Claim 19 (depends on 14) The method of claim 14, wherein a bypass position switch is coupled to the bypass contact, the actuator and the logic controller, the bypass position switch preventing the tap changer from moving from the neutral tap position when the bypass contact is closed.