# US 9,437,832 B2 · Light-emitting device and peeling method

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- Number: US 9,437,832 B2
- Document ID: US9437832B2
- Status: Granted
- Kind: B2
- Application number: 14/621,914
- Filed: 2015-02-13
- Published: 2015-08-20
- Granted: 2016-09-06
- Earliest claimed: 2014-02-19
- Assignees: Semiconductor Energy Laboratory Co., Ltd.
- Applicants: Semiconductor Energy Laboratory Co., Ltd.
- Inventors: Tatsuya Sakuishi; Yutaka Uchida; Hiroki Adachi; Saki Eguchi; Junpei Yanaka; Kayo Kumakura; Seiji Yasumoto; Kohei Yokoyama; Akihiro Chida
- Web page: https://patentgrep.com/patent/US9437832B2

## CPC

- B32B 7/12: using interposed adhesives or interposed materials with bonding properties
- B32B 7/06: permitting easy separation
- B32B 15/08: of synthetic resin
- B32B 15/18: comprising iron or steel {(B32B15/011, B32B15/012 and B32B15/013 take precedence)}
- B32B 15/20: comprising aluminium or copper {(B32B15/016 and B32B15/017 take precedence)}
- B32B 17/00: Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B 17/06: comprising glass as the main or only constituent of a layer, next to another layer of a specific {material}
- B32B 27/20: using fillers, pigments, thixotroping agents
- B32B 27/286: {comprising polysulphones; polysulfides}
- B32B 27/30: comprising vinyl {(co)polymers; comprising acrylic (co)polymers}
- B32B 27/325: {comprising polycycloolefins}
- B32B 27/34: comprising polyamides
- B32B 27/36: comprising polyesters
- B32B 27/365: {comprising polycarbonates}
- B32B 37/02: characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
- B32B 37/10: characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
- B32B 37/18: involving the assembly of discrete sheets or panels only
- B32B 38/10: Removing layers, or parts of layers, mechanically or chemically
- H10K 59/873: {Encapsulations}
- H10K 71/80: using temporary substrates
- H10K 77/111: {Flexible substrates}
- B32B 37/1292: {selectively, e.g. in stripes, in patterns (B32B37/0076 takes precedence)}
- B32B 2250/05: 5 or more layers
- B32B 2255/20: Inorganic coating
- B32B 2260/021: Fibrous or filamentary layer
- B32B 2260/046: Synthetic resin
- B32B 2264/102: Oxide or hydroxide
- B32B 2307/202: Conductive
- B32B 2307/40: having particular optical properties
- B32B 2307/50: having particular mechanical properties
- B32B 2307/536: Hardness
- B32B 2307/558: Impact strength, toughness
- B32B 2310/0843: using laser
- B32B 2315/08: Glass
- B32B 2457/20: Displays, e.g. liquid crystal displays, plasma displays
- H10K 71/40: Thermal treatment, e.g. annealing in the presence of a solvent vapour
- H10K 2102/311: {Flexible OLED}
- Y02E 10/549: Organic PV cells
- Y02P 70/50: Manufacturing or production processes characterised by the final manufactured product
- B32B: LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- H10K: ORGANIC ELECTRIC SOLID-STATE DEVICES
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02P: CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS

## Abstract

A flexible device is provided. The hardness of a bonding layer of the flexible device is set to be higher than Shore D of 70, or preferably higher than or equal to Shore D of 80. The coefficient of expansion of a flexible substrate of the flexible device is set to be less than 58 ppm/° C., or preferably less than or equal to 30 ppm/° C.

## Claims

### Claim 1

A light-emitting device comprising:
a first substrate having flexibility;
a second substrate having flexibility;
an element layer between the first substrate and the second substrate;
an insulating layer between the first substrate and the element layer;
a first bonding layer between the first substrate and the insulating layer;
a second bonding layer between the second substrate and the element layer,
wherein the element layer comprises a light-emitting element,
wherein the first bonding layer comprises a first portion whose hardness is higher than Shore D of 70,
wherein the second bonding layer comprises a second portion whose hardness is higher than Shore D of 70,
wherein the first substrate comprises a third portion whose coefficient of expansion is less than 58 ppm/° C., and
wherein the second substrate comprises a fourth portion whose coefficient of expansion is less than 58 ppm/° C.

### Claim 2 (depends on 1)

The light-emitting device according to claim 1,
wherein the hardness of the first portion is higher than or equal to Shore D of 80, and
wherein the hardness of the second portion is higher than or equal to Shore D of 80.

### Claim 3 (depends on 1)

The light-emitting device according to claim 1,
wherein the coefficient of expansion of the third portion is less than or equal to 30 ppm/° C., and
wherein the coefficient of expansion of the fourth portion is less than or equal to 30 ppm/° C.

### Claim 4 (depends on 1)

The light-emitting device according to claim 1, wherein the insulating layer comprises:
a first silicon oxynitride film;
a silicon nitride film over the first silicon oxynitride film;
a second silicon oxynitride film over the silicon nitride film;
a silicon nitride oxide film over the second silicon oxynitride film; and
a third silicon oxynitride film over the silicon nitride oxide film.

### Claim 5

A light-emitting device comprising:
a first substrate having flexibility;
a second substrate having flexibility;
an element layer between the first substrate and the second substrate;
an insulating layer between the first substrate and the element layer;
a first bonding layer between the first substrate and the insulating layer;
a second bonding layer between the second substrate and the element layer,
wherein the element layer comprises a light-emitting element,
wherein the first bonding layer comprises a first portion whose hardness is higher than or equal to Shore D of 80,
wherein the second bonding layer comprises a second portion whose hardness is higher than or equal to Shore D of 80,
wherein the first substrate comprises a third portion whose coefficient of expansion is less than or equal to 27 ppm/° C., and
wherein the second substrate comprises a fourth portion whose coefficient of expansion is less than or equal to 27 ppm/° C.

### Claim 6 (depends on 5)

The light-emitting device according to claim 5, wherein the insulating layer comprises:
a first silicon oxynitride film;
a silicon nitride film over the first silicon oxynitride film;
a second silicon oxynitride film over the silicon nitride film;
a silicon nitride oxide film over the second silicon oxynitride film; and
a third silicon oxynitride film over the silicon nitride oxide film.

### Claim 7

A light-emitting device comprising:
a first substrate having flexibility;
a second substrate having flexibility;
an element layer between the first substrate and the second substrate;
an insulating layer between the first substrate and the element layer;
a first bonding layer between the first substrate and the insulating layer;
a second bonding layer between the second substrate and the element layer,
wherein the element layer comprises a light-emitting element,
wherein the first bonding layer comprises a first portion whose hardness is higher than Shore D of 70,
wherein the second bonding layer comprises a second portion whose hardness is higher than Shore D of 70,
wherein the first substrate comprises a third portion whose coefficient of expansion is less than 58 ppm/° C.,
wherein the second substrate comprises a fourth portion whose coefficient of expansion is less than 58 ppm/° C., and
wherein a display portion comprising the light-emitting element is a curved display portion.

### Claim 8 (depends on 7)

The light-emitting device according to claim 7, wherein a display surface of the display portion is bent.

### Claim 9 (depends on 7)

The light-emitting device according to claim 7,
wherein a housing of the light-emitting device comprises a front surface and a side surface, and
wherein the display portion comprises a region corresponding to the front surface and a region corresponding to the side surface.

### Claim 10 (depends on 7)

The light-emitting device according to claim 7,
wherein a housing of the light-emitting device comprises a front surface, a shorter side surface, and a longer side surface, and
wherein the display portion comprises a region corresponding to the front surface, a region corresponding to the shorter side surface, and a region corresponding to the longer side surface.

### Claim 11 (depends on 7)

A portable information terminal comprising the light-emitting device according to claim 7.

### Claim 12

A light-emitting device comprising:
a first substrate having flexibility;
a second substrate having flexibility;
an element layer between the first substrate and the second substrate;
an insulating layer between the first substrate and the element layer;
a first bonding layer between the first substrate and the insulating layer;
a second bonding layer between the second substrate and the element layer,
wherein the element layer comprises a light-emitting element,
wherein the first bonding layer comprises a first portion whose hardness is higher than Shore D of 70,
wherein the second bonding layer comprises a second portion whose hardness is higher than Shore D of 70,
wherein the first substrate comprises a third portion whose coefficient of expansion is less than 58 ppm/° C.,
wherein the second substrate comprises a fourth portion whose coefficient of expansion is less than 58 ppm/° C., and
wherein the light-emitting device is a foldable light-emitting device.

### Claim 13 (depends on 12)

The light-emitting device according to claim 12, wherein the light-emitting device is foldable so that a first region of a display surface of the light-emitting device and a second region of the display surface face each other.

### Claim 14 (depends on 12)

The light-emitting device according to claim 12, wherein the light-emitting device is foldable so that a first region of a display surface of the light-emitting device and a second region of the display surface do not face each other.

### Claim 15 (depends on 12)

The light-emitting device according to claim 12, wherein the light-emitting device is foldable so that a first region of a display surface of the light-emitting device and a second region of the display surface face each other and the second region of the display surface and a third region of the display surface do not face each other.

### Claim 16 (depends on 12)

A portable information terminal comprising the light-emitting device according to claim 12.

### Claim 17

A light-emitting device comprising:
a first substrate having flexibility;
a second substrate having flexibility;
an element layer between the first substrate and the second substrate;
an insulating layer between the first substrate and the element layer;
a first bonding layer between the first substrate and the insulating layer;
a second bonding layer between the second substrate and the element layer,
wherein the element layer comprises a light-emitting element,
wherein the first bonding layer comprises a first portion whose hardness is higher than or equal to Shore D of 80,
wherein the second bonding layer comprises a second portion whose hardness is higher than or equal to Shore D of 80,
wherein the first substrate comprises a third portion whose coefficient of expansion is less than or equal to 27 ppm/° C.,
wherein the second substrate comprises a fourth portion whose coefficient of expansion is less than or equal to 27 ppm/° C., and
wherein a display portion comprising the light-emitting element is a curved display portion.

### Claim 18 (depends on 17)

The light-emitting device according to claim 17, wherein a display surface of the display portion is bent.

### Claim 19 (depends on 17)

The light-emitting device according to claim 17,
wherein a housing of the light-emitting device comprises a front surface and a side surface, and
wherein the display portion comprises a region corresponding to the front surface and a region corresponding to the side surface.

### Claim 20 (depends on 17)

The light-emitting device according to claim 17,
wherein a housing of the light-emitting device comprises a front surface, a shorter side surface, and a longer side surface, and
wherein the display portion comprises a region corresponding to the front surface, a region corresponding to the shorter side surface, and a region corresponding to the longer side surface.

### Claim 21 (depends on 17)

A portable information terminal comprising the light-emitting device according to claim 17.

### Claim 22

A light-emitting device comprising:
a first substrate having flexibility;
a second substrate having flexibility;
an element layer between the first substrate and the second substrate;
an insulating layer between the first substrate and the element layer;
a first bonding layer between the first substrate and the insulating layer;
a second bonding layer between the second substrate and the element layer,
wherein the element layer comprises a light-emitting element,
wherein the first bonding layer comprises a first portion whose hardness is higher than or equal to Shore D of 80,
wherein the second bonding layer comprises a second portion whose hardness is higher than or equal to Shore D of 80,
wherein the first substrate comprises a third portion whose coefficient of expansion is less than or equal to 27 ppm/° C.,
wherein the second substrate comprises a fourth portion whose coefficient of expansion is less than or equal to 27 ppm/° C., and
wherein the light-emitting device is a foldable light-emitting device.

### Claim 23 (depends on 22)

The light-emitting device according to claim 22, wherein the light-emitting device is foldable so that a first region of a display surface of the light-emitting device and a second region of the display surface face each other.

### Claim 24 (depends on 22)

The light-emitting device according to claim 22, wherein the light-emitting device is foldable so that a first region of a display surface of the light-emitting device and a second region of the display surface do not face each other.

### Claim 25 (depends on 22)

The light-emitting device according to claim 22, wherein the light-emitting device is foldable so that a first region of a display surface of the light-emitting device and a second region of the display surface face each other and the second region of the display surface and a third region of the display surface do not face each other.

### Claim 26 (depends on 22)

A portable information terminal comprising the light-emitting device according to claim 22.
