# US 9,437,349 B2 · Waterproofing structure and waterproofing method in core wire

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- Number: US 9,437,349 B2
- Document ID: US9437349B2
- Status: Granted
- Kind: B2
- Application number: 14/354,638
- Filed: 2012-10-26
- Published: 2014-10-09
- Granted: 2016-09-06
- Earliest claimed: 2011-10-28
- Assignees: Yazaki Corporation
- Applicants: Yazaki Corporation
- Inventors: Takahiro Saito
- Web page: https://patentgrep.com/patent/US9437349B2

## CPC

- H01B 7/282: Preventing penetration of fluid {, e.g. water or humidity,} into conductor or cable
- H01B 7/285: by completely or partially filling interstices in the cable
- H01B 13/06: Insulating conductors or cables (H01B13/32 takes precedence)
- H01R 4/70: Insulation of connections (end caps H01R4/22)
- Y02A 30/14: Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables
- Y10T 29/49194: Assembling elongated conductors, e.g., splicing, etc.
- H01B: CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES (selection for magnetic properties H01F1/00; waveguides H01P {; printed circuits H05K})
- H01R: ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- Y02A: TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

A waterproofing structure in a core wire includes a covered electric wire in which a plurality of core wires are covered with an insulating covering, a core wire bundle expanded portion in which the core wires of an intermediate core wire exposed portion are separated from each other and expanded in diameter by removing a part of the insulating covering, and a mold portion that is molded to surround the core wire bundle expanded portion by cooling and solidifying a thermoplastic adhesive filling between the core wires in the core wire bundle expanded portion by hot melting, together with the insulating coverings at both sides between which the intermediate core wire exposed portion is interposed.

## Claims

### Claim 1

A waterproofing structure in a core wire, comprising:
a covered electric wire in which a plurality of core wires are covered with an insulating covering;
a core wire bundle expanded portion in which the core wires of an intermediate core wire exposed portion are separated from each other and expanded in diameter by removing a part of the insulating covering; and
a cylindrical mold portion that is molded to surround the core wire bundle expanded portion, the cylindrical mold portion being a cooled and solidified thermoplastic adhesive filling between the core wires in the core wire bundle expanded portion, the cylindrical mold portion being hot melted together with the insulating covering sections at both sides between which the intermediate core wire exposed portion is interposed.

### Claim 2 (depends on 1)

The waterproofing structure in the core wire according to claim 1, wherein
the core wires in the core wire bundle expanded portion are twisted.

### Claim 3

A waterproofing method in a core wire, comprising:
removing a part of an insulating covering of a covered electric wire in which a plurality of core wires is covered with the insulating covering, thereby forming an intermediate core wire exposed portion;
fixing the covered electric wire at one end side and twisting the covered electric wire at another end side in a first direction and returning the covered electric wire in a second direction opposite to the first direction to separate the bundled core wires from each other and to expand the diameter of the bundled core wires, thereby forming a core wire bundle expanded portion, wherein the intermediate core wire exposed portion is interposed between the covered electric wire at the one end side and the other end side;
setting the core wire bundle expanded portion together with the insulating coverings at both sides, between which the core wire bundle expanded portion is interposed; and
after setting the core wire bundle expanded portion together with the insulating coverings, pouring a hot-molten thermoplastic adhesive into a molding metal mold and filling with the thermoplastic adhesive in a gap between the core wires in the core wire bundle expanded portion, thereby molding a cylindrical mold portion surrounding the core wire bundle expanded portion, together with the insulating coverings at both sides between which the core wire bundle expanded portion is interposed.