# US 9,436,135 B2 · Toner pattern density correction in an image forming apparatus

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- Number: US 9,436,135 B2
- Document ID: US9436135B2
- Status: Granted
- Kind: B2
- Application number: 14/740,175
- Filed: 2015-06-15
- Published: 2015-12-17
- Granted: 2016-09-06
- Earliest claimed: 2014-06-16
- Assignees: Ricoh Company, Ltd.
- Applicants: Keita Sone; Nobutaka Takeuchi; Shinichi Akatsu; Tomohide Takenaka; Kohta Fujimori; Tetsuya Muto; Akira Yoshida; Keita Gotoh; Yuuichiroh Uematsu; Kazufumi Kimura
- Inventors: Keita Sone; Nobutaka Takeuchi; Shinichi Akatsu; Tomohide Takenaka; Kohta Fujimori; Tetsuya Muto; Akira Yoshida; Keita Gotoh; Yuuichiroh Uematsu; Kazufumi Kimura
- Web page: https://patentgrep.com/patent/US9436135B2

## CPC

- G03G 15/1615: {relating to the driving mechanism for the intermediate support, e.g. gears, couplings, belt tensioning}
- G03G 15/5054: {by measuring the characteristics of an intermediate image carrying member or the characteristics of an image on an intermediate image carrying member, e.g. intermediate transfer belt or drum, conveyor belt}
- G03G 15/5062: {by measuring the characteristics of an image on the copy material}
- G03G: ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY

## Abstract

An image forming apparatus includes an endless belt-shaped image bearer that is rotatably supported and entrained around rollers; a transfer member positioned to contact an outer surface of the image bearer; a transfer device to transfer a toner image conveyed while being carried on the outer surface of the image bearer onto a transfer medium conveyed between the image bearer and the transfer member; a toner image sensor to detect the toner image transferred onto the transfer medium; and a conveyance speed controller to fine-tune a conveyance speed of the transfer medium. Based on fine-tuning data of the conveyance speed controller, a detection result of the toner image sensor is corrected and image forming conditions are corrected based on the corrected detection result.

## Claims

### Claim 1

An image forming apparatus comprising:
an endless belt-shaped image bearer that is rotatably supported and entrained around rollers;
a transfer member positioned to contact an outer surface of the image bearer;
a transfer device to transfer a toner image conveyed while being carried on the outer surface of the image bearer onto a transfer medium conveyed between the image bearer and the transfer member, and to transfer medium conveyed between the image bearer and the transfer member, and to transfer a toner pattern for inspection of an image density on the outer surface of the image bearer onto the transfer member;
a toner image sensor to detect the image density of the toner pattern transferred onto the transfer member;
a conveyance speed controller to tune a conveyance speed of the transfer member in accordance with a type of the transfer medium, wherein detection result of the toner image sensor is corrected based on the conveyance speed of the transfer member, and image forming conditions are corrected based on the corrected detection result of the toner image sensor; and
a potential controller to implement a first toner image density control in which density control is performed regularly, when the image forming apparatus is not forming and image;
the potential controller to implement a second toner image density control in which the density control is performed regularly in synchrony with image formation but between successive sheets.

### Claim 2 (depends on 1)

The image forming apparatus as claimed in claim 1, wherein the image bearer has an elastic surface layer.

### Claim 3

A method of controlling image density of an image formed by an image forming apparatus, the method comprising:
tuning a conveyance speed of a transfer member in accordance with a type of the transfer medium;
forming a toner pattern on the transfer member outside the transfer medium;
detecting a toner image density of the toner pattern on a transfer member with a toner image sensor,
determining image forming conditions based on a detection result of the toner image sensor;
obtaining a conveyance speed of the transfer member;
correcting the detection result of the toner image sensor based on the obtained conveyance speed of the transfer member;
correcting the image forming conditions based on the corrected detection result;
performing a first toner image density control process in which density control is performed regularly, when the image forming apparatus is not forming an image; and
performing a second toner image density control process in which the density control is performed regularly in synchrony with image formation but between successive sheets.

### Claim 4 (depends on 3)

The method as claimed in claim 3, wherein correcting the detection result is based on the conveyance speed detected when the first toner image density control process has been performed.

### Claim 5 (depends on 4)

The method as claimed in claim 4, further comprising:
obtaining a conveyance speed in performing the second toner image density control process; and
obtaining a difference from the conveyance speed in the first toner image density control process.

### Claim 6 (depends on 5)

The method as claimed in claim 5, wherein, when the conveyance speed is changed, the second image density control is not performed.

### Claim 7 (depends on 3)

The method as claimed in claim 3, wherein when the second toner image density control process is performed between successive sheets, the conveyance speed in the second image density control process is changed to the same speed when the first toner image density control process is performed.

### Claim 8 (depends on 1)

The image forming apparatus of claim 1, wherein correcting the detection result is based on the conveyance speed of the transfer member when the first toner image density control has been performed.

### Claim 9 (depends on 1)

The image forming apparatus of claim 1, wherein:
the conveyance speed controller obtains a conveyance speed in performing the second toner image density control process; and
the conveyance speed controller obtains a difference from the conveyance speed in the first toner image density control process.

### Claim 10 (depends on 9)

The image forming apparatus of claim 9, wherein when the conveyance speed is changed, the second toner image density control is not performed.

### Claim 11 (depends on 10)

The image forming apparatus of claim 10. wherein when the second toner image density control is performed between successive sheets, the conveyance speed controller changes the conveyance speed in the second image density control to the same speed when the first toner image density control is performed.
