# US 9,436,098 B2 · Maskless exposure device, maskless exposure method and display substrate manufactured by the maskless exposure device and the maskless exposure method

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- Number: US 9,436,098 B2
- Document ID: US9436098B2
- Status: Granted
- Kind: B2
- Application number: 14/635,339
- Filed: 2015-03-02
- Published: 2016-03-17
- Granted: 2016-09-06
- Earliest claimed: 2014-09-12
- Assignees: Samsung Display Co., Ltd.
- Applicants: Samsung Display Co., Ltd.
- Inventors: Jung-Chul Heo; Hi-Kuk Lee; Jae-Hyuk Chang; Sang-Hyun Lee; Jung-In Park; Sang-Hyun Yun; Ki-Beom Lee; Hyun-Seok Kim; Kab-Jong Seo; Jun-Ho Sim; Byoung-Min Yun; Sang-Don Jang; Jae-Young Jang; Chang-Hoon Kim
- Web page: https://patentgrep.com/patent/US9436098B2

## CPC

- G03F 7/70508: {Data handling in all parts of the microlithographic apparatus, e.g. handling pattern data for addressable masks or data transfer to or from different components within the exposure apparatus}
- G03F 7/2022: {Multi-step exposure, e.g. hybrid; backside exposure; blanket exposure, e.g. for image reversal; edge exposure, e.g. for edge bead removal; corrective exposure}
- G03F 7/2051: {Exposure without an original mask, e.g. using a programmed deflection of a point source, by scanning, by drawing with a light beam, using an addressed light or corpuscular source (G03F7/70 takes precedence)}
- G03F 7/702: {Reflective illumination, i.e. reflective optical elements other than folding mirrors, e.g. extreme ultraviolet [EUV] illumination systems}
- G03F 7/70291: {Addressable masks, e.g. spatial light modulators [SLMs], digital micro-mirror devices [DMDs] or liquid crystal display [LCD] patterning devices}
- G03F 7/70391: {Addressable array sources specially adapted to produce patterns, e.g. addressable LED arrays}
- H10D 30/6729: {characterised by the electrodes}
- H10D 30/6732: {Bottom-gate only TFTs}
- H10D 30/6746: {Amorphous silicon}
- H10D 30/6756: {Amorphous oxide semiconductors}
- H10D 30/6757: {characterised by the structure of the channel, e.g. transverse or longitudinal shape or doping profile (TFTs having channel structures for preventing kink or snapback effects H10D30/6708; TFTs having lightly-doped source or drain extensions H10D30/6715)}
- H10D 86/021: {of multiple TFTs}
- H10D 86/421: {having a particular composition, shape or crystalline structure of the active layer}
- H10D 86/441: {Interconnections, e.g. scanning lines}
- H10D 86/60: wherein the TFTs are in active matrices
- G03F: PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR; (phototypographic composing devices B41B; photosensitive materials or processes for photographic purposes G03C; electrophotography, sensitive layers or processes therefor G03G)
- H10D: INORGANIC ELECTRIC SEMICONDUCTOR DEVICES

## Abstract

A maskless exposure device includes an exposure head including a digital micro-mirror device. The digital micro-mirror device is configured to transmit a source beam applied from an exposure source to a substrate. A system control part is configured to control the digital micro-mirror device by using a graphic data system file. The graphic data system file includes data for forming a source electrode, a drain electrode and a channel portion disposed between the source electrode and the drain electrode. The graphic system file includes data for forming the channel portion extending in a diagonal direction with respect to a scan direction of the exposure head.

## Claims

### Claim 1

A maskless exposure device comprising:
an exposure head comprising a digital micro-mirror device, wherein the digital micro-mirror device is configured to transmit a source beam applied from an exposure source to a substrate; and
a system control part configured to control the digital micro-mirror device by using a graphic data system file,
wherein the graphic data system file comprises data for forming a source electrode, a drain electrode and a channel portion disposed between the source electrode and the drain electrode, and
wherein the graphic data system file comprises data for forming the channel portion extending in a diagonal direction with respect to a scan direction of the exposure head.

### Claim 2 (depends on 1)

The maskless exposure device of claim 1, wherein the channel portion has a “U” shape in a plan view.

### Claim 3 (depends on 2)

The maskless exposure device of claim 2, wherein the channel portion further comprises:
a first extension portion extending in the diagonal direction with respect to the scan direction of the exposure head;
a second extension portion bent from the first extension portion and extending in the diagonal direction with respect to the scan direction of the exposure head; and
a connecting portion connecting the first extension portion and the second extension portion.

### Claim 4 (depends on 3)

The maskless exposure device of claim 3, wherein the first extension portion is parallel with the second extension portion.

### Claim 5 (depends on 3)

The maskless exposure device of claim 3, wherein the first extension portion is inclined at a first angle with respect to the scan direction of the exposure head, wherein the second extension portion is inclined at a second angle with respect to the scan direction of the exposure head, and wherein the second angle is different from the first angle.

### Claim 6 (depends on 1)

The maskless exposure device of claim 1, wherein the channel portion has a “V” shape in a plan view.

### Claim 7 (depends on 1)

The maskless exposure device of claim 1, wherein the system control part further comprises:
a file producing part configured to produce the graphic data system file corresponding to a pattern to be formed on the substrate;
a data outputting part configured to generate digital micro-mirror device on/off data from the graphic data system file to control on/off timing of the digital micro-mirror device; and
a transfer control part configured to output a transfer signal, wherein the transfer signal transfers a stage configured to fix the substrate thereto.

### Claim 8 (depends on 7)

The maskless exposure device of claim 7, wherein the transfer control part controls on/off timing of the exposure beam in response to the digital micro-mirror device on/off data supplied from the data outputting part, and transfers the stage.

### Claim 9

A method of maskless exposure, the method comprising:
producing a graphic data system file for forming a pattern on a substrate;
generating digital micro-mirror device on/off data from the graphic data system file; and
exposing the substrate in response to the digital micro-mirror device on/off data,
wherein the graphic data system file comprises data for forming a source electrode, a drain electrode and a channel portion disposed between the source electrode and the drain electrode in a plan view, and
wherein the graphic data system file comprises data for forming the channel portion extending in a diagonal direction with respect to a scan direction of the exposure head.

### Claim 10 (depends on 9)

The method of claim 9, wherein the channel portion has a “U” shape in a plan view.

### Claim 11 (depends on 10)

The method of claim 10, wherein the channel portion further comprises:
a first extension portion extending in the diagonal direction with respect to the scan direction of the exposure head;
a second extension portion bent from the first extension portion and extending in the diagonal direction with respect to the scan direction of the exposure head; and
a connecting portion connecting the first extension portion and the second extension portion.

### Claim 12 (depends on 11)

The method of claim 11, wherein the first extension portion is parallel with the second extension portion.

### Claim 13 (depends on 11)

The method of claim 11, wherein the first extension portion is inclined at a first angle with respect to the scan direction of the exposure head, wherein the second extension portion is inclined at a second angle with respect to the scan direction of the exposure head, and wherein the second angle is different from the first angle.

### Claim 14 (depends on 9)

The method of claim 9, wherein the channel portion has a “V” shape in a plan view.
