# US 9,436,093 B2 · Pattern forming process and shrink agent

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- Number: US 9,436,093 B2
- Document ID: US9436093B2
- Status: Granted
- Kind: B2
- Application number: 14/930,772
- Filed: 2015-11-03
- Published: 2016-05-05
- Granted: 2016-09-06
- Earliest claimed: 2014-11-04
- Assignees: Shin-Etsu Chemical Co., Ltd.
- Applicants: Shin-Etsu Chemical Co., Ltd.
- Inventors: Jun Hatakeyama; Masayoshi Sagehashi
- Web page: https://patentgrep.com/patent/US9436093B2

## CPC

- G03F 7/40: Treatment after imagewise removal, e.g. baking
- G03F 7/0045: {with organic non-macromolecular light-sensitive compounds not otherwise provided for, e.g. dissolution inhibitors}
- G03F 7/0046: {with perfluoro compounds, e.g. for dry lithography (G03F7/0048 takes precedence)}
- G03F 7/0397: {the macromolecular compound having an alicyclic moiety in a side chain}
- G03F 7/094: {Multilayer resist systems, e.g. planarising layers}
- G03F 7/11: having cover layers or intermediate layers, e.g. subbing layers {(G03F7/091 - G03F7/093, B41N3/03 take precedence)}
- G03F 7/2041: {in the presence of a fluid, e.g. immersion; using fluid cooling means}
- G03F 7/30: Imagewise removal using liquid means
- G03F 7/32: Liquid compositions therefor, e.g. developers
- G03F 7/325: {Non-aqueous compositions}
- G03F 7/38: Treatment before imagewise removal, e.g. prebaking {(G03F7/265 takes precedence)}
- G03F 7/405: {Treatment with inorganic or organometallic reagents after imagewise removal}
- G03F: PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR; (phototypographic composing devices B41B; photosensitive materials or processes for photographic purposes G03C; electrophotography, sensitive layers or processes therefor G03G)

## Abstract

A negative pattern is formed by applying a resist composition onto a substrate, exposing the resist film, and developing the exposed resist film in an organic solvent developer. The process further involves coating the negative pattern with a shrink agent solution of a polymer comprising recurring units capable of forming lactam under the action of acid in a C7-C16 ester or C7-C16 ketone solvent, baking the coating, and removing the excessive shrink agent via organic solvent development for thereby shrinking the size of spaces in the pattern.

## Claims

### Claim 1

A pattern forming process comprising the steps of:
applying a resist composition onto a substrate, said resist composition comprising a polymer comprising recurring units having an acid labile group-substituted carboxyl group, an acid generator and an organic solvent,
prebaking to form a resist film,
exposing the resist film to high-energy radiation,
baking the film,
developing the exposed resist film in an organic solvent-based developer to form a negative resist pattern,
applying a shrink agent onto the negative resist pattern, said shrink agent being a solution of a polymer comprising recurring units (a1) having the general formula (1) in a solvent selected from the group consisting of ester solvents of 7 to 16 carbon atoms and ketone solvents of 7 to 16 carbon atoms,
baking, and
removing the excessive shrink agent with the organic solvent-based developer for thereby shrinking the size of spaces in the pattern,
wherein R1 is hydrogen or methyl,
R2 is a straight or branched C2-C8 alkylene group,
R3 is a straight, branched or cyclic C1-C8 alkyl group which may contain an ether moiety, ester moiety or halogen, or an acid labile group,
X1 is phenylene or —C(═O)—O—R4—,
R4 is a single bond, a straight, branched or cyclic C1-C8 alkylene group, or phenylene group.

### Claim 2 (depends on 1)

The pattern forming process of claim 1 wherein the polymer comprising recurring units (a1) in the shrink agent further comprises recurring units (b) having a hydroxyl, carboxyl, lactone ring, lactam ring, sultone ring, sulfone, sulfonic acid ester, sulfonamide, carboxylic acid amide, nitro, cyano, thienyl, furyl, pyrrole, acid anhydride, imide, —NH—(C═O)—O—, —S—(C═O)—O—, or —ON(═O2)—.

### Claim 3 (depends on 1)

The pattern forming process of claim 1 wherein the solvent in the shrink agent is at least one solvent selected from the group consisting of
ester solvents of 7 to 16 carbon atoms including amyl acetate, isoamyl acetate, 2-methylbutyl acetate, hexyl acetate, 2-ethylhexyl acetate, cyclohexyl acetate, methylcyclohexyl acetate, hexyl formate, ethyl valerate, propyl valerate, isopropyl valerate, butyl valerate, isobutyl valerate, tert-butyl valerate, amyl valerate, isoamyl valerate, ethyl isovalerate, propyl isovalerate, isopropyl isovalerate, butyl isovalerate, isobutyl isovalerate, tert-butyl isovalerate, isoamyl isovalerate, ethyl 2-methylvalerate, butyl 2-methylvalerate, ethyl pivalate, propyl pivalate, isopropyl pivalate, butyl pivalate, tert-butyl pivalate, ethyl pentenoate, propyl pentenoate, isopropyl pentenoate, butyl pentenoate, tert-butyl pentenoate, propyl crotonate, isopropyl crotonate, butyl crotonate, tert-butyl crotonate, butyl propionate, isobutyl propionate, tert-butyl propionate, benzyl propionate, ethyl hexanoate, allyl hexanoate, propyl butyrate, butyl butyrate, isobutyl butyrate, 3-methylbutyl butyrate, tert-butyl butyrate, ethyl 2-methylbutyrate, isopropyl 2-methylbutyrate, methyl benzoate, ethyl benzoate, propyl benzoate, butyl benzoate, phenyl acetate, benzyl acetate, methyl phenylacetate, benzyl formate, phenylethyl formate, methyl 3-phenylpropionate, ethyl phenylacetate, and 2-phenylethyl acetate, and
ketone solvents of 7 to 16 carbon atoms including 2-heptanone, 3-heptanone, 4-heptanone, 2-octanone, 3-octanone, 4-octanone, 2-nonanone, 3-nonanone, 4-nonanone, 5-nonanone, diisobutyl ketone, ethylcyclohexanone, ethylacetophenone, ethyl n-butyl ketone, di-n-butyl ketone, and diisobutyl ketone.

### Claim 4 (depends on 1)

The pattern forming process of claim 1 wherein the polymer in the resist composition comprises recurring units (a2) having the general formula (2):
wherein R5 is hydrogen or methyl, R6 is an acid labile group, Z is a single bond or —C(═O)—O—R7—, R7 is a straight, branched or cyclic C1-C10 alkylene group which may contain ether or ester, or naphthylene group, and 0<a2<1.0.

### Claim 5 (depends on 1)

The pattern forming process of claim 1 wherein the developer comprises at least one organic solvent selected from the group consisting of 2-octanone, 2-nonanone, 2-heptanone, 3-heptanone, 4-heptanone, 2-hexanone, 3-hexanone, diisobutyl ketone, methylcyclohexanone, acetophenone, methylacetophenone, propyl acetate, butyl acetate, isobutyl acetate, amyl acetate, isoamyl acetate, butenyl acetate, propyl formate, butyl formate, isobutyl formate, amyl formate, isoamyl formate, methyl valerate, methyl pentenoate, methyl crotonate, ethyl crotonate, methyl propionate, ethyl propionate, ethyl 3-ethoxypropionate, methyl lactate, ethyl lactate, propyl lactate, butyl lactate, isobutyl lactate, amyl lactate, isoamyl lactate, methyl 2-hydroxyisobutyrate, ethyl 2-hydroxyisobutyrate, methyl benzoate, ethyl benzoate, phenyl acetate, benzyl acetate, methyl phenylacetate, benzyl formate, phenylethyl formate, methyl 3-phenylpropionate, benzyl propionate, ethyl phenylacetate, and 2-phenylethyl acetate.

### Claim 6 (depends on 1)

The pattern forming process of claim 1 wherein the high-energy radiation in the exposure step is i-line of wavelength 364 nm, KrF excimer laser of wavelength 248 nm, ArF excimer laser of wavelength 193 nm, EUV of wavelength 13.5 nm, or EB.

### Claim 7

A shrink agent comprising a polymer and at least one solvent selected from ester solvents of 7 to 16 carbon atoms and ketone solvents of 7 to 16 carbon atoms,
said polymer comprising recurring units (a1) having the general formula (1):
wherein R1 is hydrogen or methyl,
R2 is a straight or branched C2-C8 alkylene group,
R3 is a straight, branched or cyclic C1-C8 alkyl group which may contain an ether moiety, ester moiety or halogen, or an acid labile group,
X1 is phenylene or —C(═O)—O—R4—,
R4 is a single bond, a straight, branched or cyclic C1-C8 alkylene group, or phenylene group.

### Claim 8 (depends on 7)

The shrink agent of claim 7, further comprising at least one of salt compounds having the general formulae (3)-1 and (3)-2:
R8—CO2−M+ (3)-1
R9—SO3−M+ (3)-2
wherein R8 and R9 each are a straight, branched or cyclic C1-C20 alkyl group, C2-C20 alkenyl group or C6-C20 aryl group which may contain fluorine, ether, ester, lactone ring, lactam ring, carbonyl, amino or hydroxyl, and M is sulfonium, iodonium or ammonium.
