# US 9,435,632 B2 · Stator of resolver and method for assembling stator assembly

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- Number: US 9,435,632 B2
- Document ID: US9435632B2
- Status: Granted
- Kind: B2
- Application number: 14/387,398
- Filed: 2013-03-25
- Published: 2015-03-05
- Granted: 2016-09-06
- Earliest claimed: 2012-03-30
- Assignees: Japan Aviation Electronics Industry, Limited
- Applicants: Japan Aviation Electronics Industry, Ltd.
- Inventors: Yoshiaki Ozaki
- Web page: https://patentgrep.com/patent/US9435632B2

## CPC

- G01B 7/30: for measuring angles or tapers; for testing the alignment of axes
- H02K 3/522: {for generally annular cores with salient poles}
- H02K 24/00: Machines adapted for the instantaneous transmission or reception of the angular displacement of rotating parts, e.g. synchro, selsyn
- H01R 39/32: Connections of conductor to commutator segment
- H02K 5/225: {Terminal boxes or connection arrangements (specially adapted for submersible motors H02K5/132)}
- Y10T 29/4902: Electromagnet, transformer or inductor
- G01B: MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- H02K: DYNAMO-ELECTRIC MACHINES (dynamo-electric relays H01H53/00; conversion of DC or AC input power into surge output power {H03K3/53})
- H01R: ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

A stator of a resolver includes a stator body including multiple magnetic pole portions; multiple stator windings respectively wound around the magnetic pole portions; multiple terminal pins each including a stator winding connecting portion around which the corresponding stator winding is wound; and an external cable connecting portion to be connected with an external cable; and a terminal pin holding portion that holds the terminal pins. The stator winding connecting portion of each terminal pin is formed in a double layer by folding a metal piece and has a fold formed when the metal piece is folded. The fold of the stator winding connecting portion of each terminal pin is formed along a longitudinal direction of the stator winding connecting portion.

## Claims

### Claim 1

A stator of a resolver, comprising:
a stator body including a plurality of magnetic pole portions;
a plurality of stator windings respectively wound around the magnetic pole portions;
a plurality of terminal pins each including: a stator winding connecting portion around which the corresponding stator winding is wound; and an external cable connecting portion to be connected with an external cable; and
a terminal pin holding portion that holds the plurality of terminal pins, wherein
the stator winding connecting portion of each of the terminal pins is formed in a double layer by folding a metal piece, and has a fold formed when the metal piece is folded, and
the fold of the stator winding connecting portion of each of the terminal pins is formed along a longitudinal direction of the stator winding connecting portion.

### Claim 2 (depends on 1)

The stator of a resolver according to claim 1, wherein the stator winding connecting portion of each of the terminal pins has a single fold, and the stator winding connecting portion of each of the terminal pins has a U-shaped cross-section.

### Claim 3 (depends on 1)

The stator of a resolver according to claim 1, wherein a distal end of the stator winding connecting portion of each of the terminal pins has a tapered shape.

### Claim 4 (depends on 3)

The stator of a resolver according to claim 3, wherein the distal end of the stator winding connecting portion of each of the terminal pins is tapered in a V-shape.

### Claim 5 (depends on 1)

The stator of a resolver according to claim 1, wherein the plurality of external cable connecting portions are arranged in a staggered manner.

### Claim 6 (depends on 5)

The stator of a resolver according to claim 5, wherein each of the external cable connecting portions is an open barrel type.

### Claim 7

A method for assembling a stator assembly, the stator assembly comprising:
a plurality of external cables; and
a stator of a resolver, the stator including: a stator body including a plurality of magnetic pole portions; a plurality of stator windings respectively wound around the magnetic pole portions; a plurality of terminal pins each including a stator winding connecting portion around which the corresponding stator winding is wound and an external cable connecting portion to be connected with the corresponding external cable; and a terminal pin holding portion that holds the plurality of terminal pins, the plurality of external cable connecting portions being arranged in a staggered manner,
the method comprising the steps of:
connecting the external cables to front-side external cable connecting portions, respectively, the front-side external cable connecting portions serving as external cable connecting portions disposed on a front side among the plurality of external cable connecting portions arranged in the staggered manner;
bending the terminal pins respectively including the front-side external cable connecting portions to cause the front-side external cable connecting portions to be displaced; and
connecting the external cables to back-side external cable connecting portions, respectively, the back-side external cable connecting portions serving as external cable connecting portions disposed on a back side among the plurality of external cable connecting portions arranged in the staggered manner.
