# US 9,434,852 B2 · Photocurable compositions with dispersed carbon-coated metal particles

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- Number: US 9,434,852 B2
- Document ID: US9434852B2
- Status: Granted
- Kind: B2
- Application number: 14/514,492
- Filed: 2014-10-15
- Published: 2016-04-21
- Granted: 2016-09-06
- Earliest claimed: 2014-10-15
- Assignees: Eastman Kodak Company
- Applicants: Eastman Kodak Company
- Inventors: Karen M. Kosydar; Gary L. Slater; Mary Christine Brick; Christine Joanne Landry-Coltrain
- Web page: https://patentgrep.com/patent/US9434852B2

## CPC

- C09D 11/52: Electrically conductive inks
- C09D 11/037: characterised by the pigment
- C09D 11/101: Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing
- C09D 11/102: containing macromolecular compounds obtained by reactions other than those only involving unsaturated carbon-to-carbon bonds
- C09D 11/104: Polyesters
- C09D: COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR (cosmetics A61K; processes for applying liquids or other fluent materials to surfaces, in general, B05D; staining wood B27K5/02; glazes or vitreous enamels C03C; natural resins, French polish, drying-oils, driers, turpentine, per se, C09F; polishing compositions other than French polish, ski waxes C09G; adhesives or use of materials as adhesives C09J; materials for sealing or packing joints or covers C09K3/10; materials for stopping leaks C09K3/12; processes for the electrolytic or electrophoretic production of coatings C25D)

## Abstract

A non-aqueous photocurable composition contains dispersed carbon-coated metal particles in an amount of at least 10 weight %, and the dispersed carbon-coated metal particles have a median diameter of less than 0.6 μm. These particles are dispersed with a particle dispersing agent that has a weight average molecular weight (Mw) of at least 2,000 and up to and including 100,000 and comprises nitrogen-containing units. Such compositions include an organic diluent as well as suitable photocurable components that can be used for example in acid-catalyzed or free radical chemistries. When the non-aqueous photocurable composition contains up to and including 25 weight % of the dispersed carbon-coated metal particles, it exhibits no visual settling when subjected to a settling test of at least 24 hours at 20° C. The non-aqueous photocurable compositions can be used to provide photocured metallic patterns for various devices that have a touch screen display.

## Claims

### Claim 1

A non-aqueous photocurable composition comprising:
(a) a photopolymerizable epoxy material,
(b) a photoacid generator,
(c) an optional electron donor photosensitizer, and
(d) dispersed carbon-coated metal particles present in an amount of at least 10 weight % based on the total weight of the non-aqueous photocurable composition, and the dispersed carbon-coated metal particles having a median diameter of less than 0.6 μm, and being dispersed with a particle dispersing agent that has a weight average molecular weight (Mw) of at least 2,000 and up to and including 100,000 and comprises nitrogen-containing units, the median diameter being determined using a dynamic light scattering method,
(e) an organic diluent,
(f) optionally, one or more free-radically polymerizable materials, and
(g) optionally, one or more free radical photoinitiators,
wherein, when the non-aqueous photocurable composition contains up to and including 25 weight % of the dispersed carbon-coated metal particles, it exhibits no visual settling when subjected to a settling test of at least 24 hours at 20° C.

### Claim 2 (depends on 1)

The non-aqueous photocurable composition of claim 1, comprising dispersed carbon-coated silver particles or dispersed carbon-coated copper particles, or a mixture of both dispersed carbon-coated silver particles and dispersed carbon-coated copper particles.

### Claim 3 (depends on 1)

The non-aqueous photocurable composition of claim 1, wherein the weight ratio of the particle dispersing agent to the dispersed carbon-coated metal particles is at least 1:100 and up to and including 30:100.

### Claim 4 (depends on 1)

The non-aqueous photocurable composition of claim 1, wherein the dispersed carbon-coated metal particles are present in an amount of at least 15 weight % and up to and including 60 weight %, based on the total weight of the non-aqueous photocurable composition, and the dispersed carbon-coated metal particles have a median diameter of less than 0.5 μm as determined using a dynamic light scattering method.

### Claim 5 (depends on 1)

The non-aqueous photocurable composition of claim 1, wherein the particle dispersing agent is an organic polymer comprising ester units.

### Claim 6 (depends on 1)

The non-aqueous photocurable composition of claim 1, wherein the particle dispersing agent is an organic polymer that comprises units chosen from at least one of the following classes (i) through (iv):
(i) pyridine units;
(ii) imine units;
(iii) imide units; and
(iv) amine units.

### Claim 7 (depends on 1)

The non-aqueous photocurable composition of claim 1, wherein the organic diluent comprises at least one of 2-ethoxyethanol, 2-(2-methoxyethoxy)ethanol, 2-(2-ethoxyethoxy)ethanol, 1-methoxy-2-propanol, 4-heptanone, 3-heptanone, 2-heptanone, cyclopentanone, cyclohexanone, diethyl carbonate, 2-ethoxyethyl acetate, N-butyl butyrate, and methyl lactate.

### Claim 8 (depends on 1)

The non-aqueous photocurable composition of claim 1 further comprising dispersed carbon black in an amount of up to and including 20 weight %, based on the total weight of the non-aqueous photocurable composition.

### Claim 9 (depends on 1)

The non-aqueous photocurable composition of claim 1, comprising all of components (a) through (g), and wherein:
the photopolymerizable epoxy material has at least two polymerizable epoxy groups per molecule,
the photoacid generator is an iodonium or sulfonium, and
the dispersed carbon-coated metal particles are dispersed carbon coated-silver particles that have a median diameter equal to or less than 0.5 μm as determined using a dynamic light scattering method.

### Claim 10

A non-aqueous photocurable composition comprising:
one or more free-radically polymerizable materials,
one or more free radical photoinitiators,
an organic diluent,
dispersed carbon-coated metal particles present in an amount of at least 10 weight % based on the total weight of the non-aqueous photocurable composition, and the dispersed carbon-coated metal particles having a median diameter of less than 0.6 μm, and being dispersed with a particle dispersing agent that has a weight average molecular weight (Mw) of at least 2,000 and up to and including 100,000 and comprises nitrogen-containing units, the median diameter being determined using a dynamic light scattering method,
wherein, when the non-aqueous composition contains up to and including 25 weight % of the dispersed carbon-coated metal particles, it exhibits no visual settling when subjected to a settling test of at least 24 hours at 20° C.

### Claim 11 (depends on 10)

The non-aqueous photocurable composition of claim 10, comprising dispersed carbon-coated silver particles or dispersed carbon-coated copper particles, or a mixture of both dispersed carbon-coated silver particles and dispersed carbon-coated copper particles.

### Claim 12 (depends on 10)

The non-aqueous photocurable composition of claim 10, wherein the weight ratio of the particle dispersing agent to the dispersed carbon-coated metal particles is at least 1:100 and up to and including 30:100.

### Claim 13 (depends on 10)

The non-aqueous photocurable composition of claim 10, wherein the dispersed carbon-coated metal particles are present in an amount of at least 15 weight % and up to and including 60 weight %, based on the total weight of the non-aqueous photocurable composition, and the dispersed carbon-coated metal particles have a median diameter of less than 0.5 μm as determined using a dynamic light scattering method.

### Claim 14 (depends on 10)

The non-aqueous photocurable composition of claim 10, wherein the particle dispersing agent is an organic polymer comprising ester units.

### Claim 15 (depends on 10)

The non-aqueous photocurable composition of claim 10, wherein the particle dispersing agent is an organic polymer that comprises units chosen from at least one of the following classes (i) through (iv):
(i) pyridine units;
(ii) imine units;
(iii) imide units; and
(iv) amine units.

### Claim 16 (depends on 10)

The non-aqueous photocurable composition of claim 10, wherein the organic diluent is an organic solvent medium that comprises at least one of 2-ethoxyethanol, 2-(2-methoxyethoxy)ethanol, 2-(2-ethoxyethoxy)ethanol, 1-methoxy-2-propanol, 4-heptanone, 3-heptanone, 2-heptanone, cyclopentanone, cyclohexanone, diethyl carbonate, 2-ethoxyethyl acetate, N-butyl butyrate, and methyl lactate.

### Claim 17 (depends on 10)

The non-aqueous photocurable composition of claim 10 further comprising dispersed carbon black in an amount of up to and including 20 weight %, based on the total weight of the non-aqueous photocurable composition.

### Claim 18 (depends on 10)

The non-aqueous photocurable composition of claim 10, comprising an acrylate as a free radically polymerizable component, and
the dispersed carbon-coated metal particles are dispersed carbon-coated silver particles that have a median diameter equal to or less than 0.5 μm as determined using a dynamic light scattering method.
