# US 9,434,133 B2 · Microcapsules adapted to rupture in a magnetic field to enable easy removal of one substrate from another for enhanced reworkability

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- Number: US 9,434,133 B2
- Document ID: US9434133B2
- Status: Granted
- Kind: B2
- Application number: 14/930,336
- Filed: 2015-11-02
- Published: 2016-02-25
- Granted: 2016-09-06
- Earliest claimed: 2011-08-05
- Assignees: International Business Machines Corporation
- Applicants: International Business Machines Corporation
- Inventors: Dylan J. Boday; Joseph Kuczynski; Robert E. Meyer, III
- Web page: https://patentgrep.com/patent/US9434133B2

## CPC

- B01J 13/18: In situ polymerisation with all reactants being present in the same phase
- B32B 9/04: comprising such {particular} substance as the main or only constituent of a layer, {which is} next to another layer of {the same or of} a {different material (next to a glass layer B32B17/06; layered products with at least two ceramic layers composed mainly of ceramic B32B18/00)}
- B32B 43/006: {Delaminating}
- C09K 5/08: Materials not undergoing a change of physical state when used (C09K5/16, C09K5/20 take precedence)
- H01F 1/0054: {Coated nanoparticles, e.g. nanoparticles coated with organic surfactant}
- B32B 2264/02: Synthetic macromolecular particles
- B32B 2307/208: Magnetic, paramagnetic
- B32B 2457/00: Electrical equipment
- Y10T 156/1111: Using solvent during delaminating [e.g., water dissolving adhesive at bonding face during delamination, etc.]
- Y10T 428/31663: As siloxane, silicone or silane
- B01J: CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B32B: LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- C09K: MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- H01F: MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

An enhanced thermal interface material (TIM) gap filler for filling a gap between two substrates (e.g., between a coldplate and an electronics module) includes microcapsules adapted to rupture in a magnetic field. The microcapsules, which are distributed in a TIM gap filler, each have a shell that encapsulates a solvent. One or more organosilane-coated magnetic nanoparticles is/are covalently bound into the shell of each microcapsule. In one embodiment, (3-aminopropyl) trimethylsilane-coated magnetite nanoparticles are incorporated into the shell of a urea-formaldehyde (UF) microcapsule during in situ polymerization. To enable easy removal of one substrate affixed to another substrate by the enhanced TIM gap filler, the substrates are positioned within a magnetic field sufficient to rupture the microcapsule shells through magnetic stimulation of the organosilane-coated magnetic nanoparticles. The ruptured microcapsule shells release the solvent, which dissolves and/or swells the TIM gap filler, thereby reducing the bond strength between the substrates.

## Claims

### Claim 1

An apparatus, comprising:
a first substrate;
a second substrate;
an enhanced thermal interface (TIM) gap filler disposed in a gap between the first substrate and the second substrate, wherein the enhanced TIM gap filler comprises a TIM gap filler and microcapsules distributed in the TIM gap filler, wherein each microcapsule has a shell encapsulating a solvent and into which one or more organosilane-coated magnetic nanoparticles is/are covalently bound.

### Claim 2 (depends on 1)

The apparatus as recited in claim 1, wherein the first substrate is a coldplate and the second substrate is an electronics module.

### Claim 3 (depends on 2)

The apparatus as recited in claim 2, wherein the microcapsules include urea-formaldehyde (UF) microcapsules each having a shell into which one or more (3-aminopropyl) trimethylsilane-coated magnetite nanoparticles is/are covalently bound.

### Claim 4 (depends on 3)

The apparatus as recited in claim 3, wherein the shell of each UF microcapsule encapsulates toluene.

### Claim 5 (depends on 3)

The apparatus as recited in claim 3, wherein the solvent is selected to dissolve and/or swell the TIM gap filler when the solvent is released from encapsulation upon rupture of the microcapsules in a magnetic field.

### Claim 6

An apparatus, comprising:
a coldplate;
an electronics module;
an enhanced thermal interface (TIM) gap filler disposed in a gap between the coldplate and the electronics module, wherein the enhanced TIM gap filler comprises a TIM gap filler and microcapsules distributed in the TIM gap filler, wherein each microcapsule has a shell encapsulating a solvent and into which one or more organosilane-coated magnetic nanoparticles is/are covalently bound so that the one or more organosilane-coated magnetic nanoparticles is/are embedded in the shell of each of the microcapsules.

### Claim 7 (depends on 6)

The apparatus as recited in claim 6, wherein the microcapsules include urea-formaldehyde (UF) microcapsules each having a shell into which one or more (3-aminopropyl) trimethylsilane-coated magnetite nanoparticles is/are covalently bound.

### Claim 8 (depends on 7)

The apparatus as recited in claim 7, wherein the shell of each UF microcapsule encapsulates toluene.

### Claim 9 (depends on 7)

The apparatus as recited in claim 7, wherein the solvent is selected to dissolve and/or swell the TIM gap filler when the solvent is released from encapsulation upon rupture of the microcapsules in a magnetic field.

### Claim 10

An apparatus, comprising:
a coldplate;
an electronics module;
an enhanced thermal interface (TIM) gap filler disposed in a gap between the coldplate and the electronics module, wherein the enhanced TIM gap filler comprises a TIM gap filler and urea-formaldehyde (UF) microcapsules distributed in the TIM gap filler, wherein each UF microcapsule has a shell encapsulating a solvent and into which one or more (3-aminopropyl) trimethylsilane-coated magnetite nanoparticles is/are covalently bound so that the one or more (3-aminopropyl) trimethylsilane-coated magnetite nanoparticles is/are embedded in the shell of each of the UF microcapsules.

### Claim 11 (depends on 10)

The apparatus as recited in claim 10, wherein the shell of each UF microcapsule encapsulates toluene.

### Claim 12 (depends on 10)

The apparatus as recited in claim 10, wherein the solvent is selected to dissolve and/or swell the TIM gap filler when the solvent is released from encapsulation upon rupture of the microcapsules in a magnetic field.
