# US 9,434,083 B2 · Double cut folder with variable knife mounting locations on cutting cylinders

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- Number: US 9,434,083 B2
- Document ID: US9434083B2
- Status: Granted
- Kind: B2
- Application number: 13/868,207
- Filed: 2013-04-23
- Published: 2013-11-07
- Granted: 2016-09-06
- Earliest claimed: 2012-05-01
- Assignees: Goss International Americas, Inc.
- Applicants: Goss International Americas Inc.
- Inventors: Gerald Roger Douillard; John James Sposato, Jr.; David Clarke Pollock; Dieter Theodor Ebert
- Web page: https://patentgrep.com/patent/US9434083B2

## CPC

- B26D 1/405: {for thin material, e.g. for sheets, strips or the like}
- B26D 7/26: Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D 7/2614: {Means for mounting the cutting member}
- B26D 9/00: Cutting apparatus combined with punching or perforating apparatus or with dissimilar cutting apparatus
- B26F 1/20: with tools carried by a rotating drum or similar support (B26F1/22 takes precedence)
- B41F 13/60: crosswise
- B26F 1/08: wherein the tools are carried by, and in operation move relative to, a rotative drum or similar support
- Y10T 29/49716: Converting
- Y10T 83/4838: With anvil backup
- B26D: CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING (for growing crops or plants A01D, A01G; for fodder or straw A01F; for bulk butter A01J; for dough A21C; slaughtering A22B; for tobacco, cigars or cigarettes A24; marking-out, perforating or making buttonholes A41H25/00; manufacturing footwear A43D; brushmaking A46D; surgery A61B; disintegrating, mincing or shredding in general B02C; cutting wire, making pins or nails B21F, B21G; of the kind used formetal B23; cutting by abrasive fluid jets B24C5/02; hand-held cutting tools B26B; perforating, cutting-out, stamping-out or punching, or severing by means other than cutting B26F; for wood B27; for stone B28D; working of plastics or substances in a plastic state B29; making boxes, cartons, envelopes or bags, of paper or similarly worked materials, e.g. metal foil, B31B; article or web delivery apparatus incorporating cutting or line-perforating devices B65H35/00; for leather or upholstery B68, C14B; for glass C03B; making matches C06F; for peat C10F; for sugar C13B45/00; for textile materials D06H; civil engineering, building, mining, see Section E; for light guides G02B6/25; cutting processed photographic material G03D15/04)
- B26F: PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING (marking-out, perforating or making buttonholes A41H25/00; shoemaking A43D; surgery A61B; punching metal B21D; drilling metal B23B; cutting of metal by applying heat locally, e.g. flame cutting, B23K; cutting by abrasive fluid jets B24C5/02; details common to machines for severing B26D; drilling wood B27C; drilling stone B28D; working of plastics or substances in a plastic state B29; making boxes, cartons, envelopes or bags, of paper or similarly worked materials, e.g. metal foil, B31B; of glass C03B; of leather C14B; of textile materials D06H; for light guides G02B6/25; of tickets G07B)
- B41F: PRINTING MACHINES OR PRESSES (manifolding devices or office printing machines B41L)
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

A double cut folder is provided for a printing press. The folder has a first cutting cylinder pair including a first knife cylinder and a first anvil cylinder for perforating a web, and a second cutting cylinder pair including a second knife cylinder and a second anvil cylinder for cutting the web into signatures. Each cutting cylinder pair includes a plurality of knife mounting locations and a plurality of cutting rubber locations. Each knife mounting location is configured to hold a knife box. A first subset of the plurality of knife mounting locations each have a knife box secured therein, and a second subset of the plurality of knife mounting locations do not have a knife box secured therein.

## Claims

### Claim 1

A method of cutting a web into variable length signatures comprising the steps of:
perforating a web with a first cutting cylinder pair and cutting the web into signatures having a first length with a second cutting cylinder pair, wherein each cutting cylinder pair includes a plurality of knife mounting locations and a plurality of cutting rubber locations, each knife mounting location configured to hold a knife box, wherein a first subset of the plurality of knife mounting locations each have a knife box secured therein, and a second subset of the plurality of knife mounting locations does not have a knife box or an anvil secured therein;
on the first cutting cylinder pair and on the second cutting cylinder pair, removing one or more of the knife boxes from the first subset of knife mounting locations and securing one or more knife boxes into respective ones of the second subset of knife mounting locations, and thereafter;
perforating a web with the first cutting cylinder pair and cutting the web into signatures having a second length with the second cutting cylinder pair;
wherein the first cylinder pair includes a first knife cylinder and a first anvil cylinder, and the second cylinder pair includes a second knife cylinder and a second anvil cylinder and the first and second knife cylinders have a same diameter as a blanket cylinder transferring an image to the web.

### Claim 2 (depends on 1)

The method of claim 1,
wherein the plurality of knife mounting locations include twelve locations, and wherein, during said cutting the web into signatures of the first length, four of the twelve knife mounting locations hold respective knife boxes;
wherein the removing includes removing three of the four knife boxes; and
wherein the securing includes securing four or five knife boxes into respective ones of the second subset of knife mounting locations.

### Claim 3 (depends on 1)

The method of claim 1,
wherein the plurality of knife mounting locations include twelve locations, and wherein, during said cutting the web into signatures of the first length, five of the twelve knife mounting locations hold respective knife boxes;
wherein the removing includes removing four of the five knife boxes; and
wherein the securing includes securing three or five knife boxes into respective ones of the second subset of knife mounting locations.

### Claim 4 (depends on 1)

The method of claim 1,
wherein the plurality of knife mounting locations include twelve locations, and wherein, during said cutting the web into signatures of the first length, six of the twelve knife mounting locations hold respective knife boxes;
wherein the removing includes removing five of the six knife boxes; and
wherein the securing includes securing three or four knife boxes into respective ones of the second subset of knife mounting locations.

### Claim 5 (depends on 1)

The method of claim 1, further comprising supporting the web and signatures using tapes, the tapes running between the second knife cylinder and the second anvil cylinder.

### Claim 6 (depends on 1)

The method of claim 1, wherein all of the knife mounting locations of the first cutting cylinder pair are on the first knife cylinder, and all of the knife mounting locations of the second cutting cylinder pair are on the second knife cylinder.

### Claim 7 (depends on 1)

The method of claim 1, wherein some of the knife mounting locations of the first cutting cylinder pair are on the first knife cylinder and some of the knife mounting locations of the first cutting cylinder pair are on the first anvil cylinder; and wherein some of the knife mounting locations of the second cutting cylinder pair are on the second knife cylinder and some of the knife mounting locations of the second cutting cylinder pair are on the second anvil cylinder.
