# US 9,433,929 B2 · Mixed metal oxide catalysts

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- Number: US 9,433,929 B2
- Document ID: US9433929B2
- Status: Granted
- Kind: B2
- Application number: 13/200,219
- Filed: 2011-09-21
- Published: 2013-03-21
- Granted: 2016-09-06
- Earliest claimed: 2011-09-21
- Assignees: Ineos Europe AG
- Applicants: James F. Brazdil; Mark A. Toft; Stephen T. McKenna
- Inventors: James F. Brazdil; Mark A. Toft; Stephen T. McKenna
- Web page: https://patentgrep.com/patent/US9433929B2

## CPC

- C07C 253/26: containing carbon-to-carbon multiple bonds, e.g. unsaturated aldehydes
- B01J 23/002: {Mixed oxides other than spinels, e.g. perovskite}
- B01J 23/8876: {Arsenic, antimony or bismuth}
- B01J 23/8878: {Chromium}
- B01J 37/031: {Precipitation}
- G01N 23/20: by using diffraction of the radiation by the materials, e.g. for investigating crystal structure; by using scattering of the radiation by the materials, e.g. for investigating non-crystalline materials; by using reflection of the radiation by the materials
- B01J 21/08: Silica
- B01J 35/38: Abrasion or attrition resistance
- B01J 37/0045: {Drying a slurry, e.g. spray drying}
- B01J 2235/15: X-ray diffraction
- B01J 2523/00: Constitutive chemical elements of heterogeneous catalysts
- Y02P 20/52: using catalysts, e.g. selective catalysts
- C07C: ACYCLIC OR CARBOCYCLIC COMPOUNDS
- B01J: CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- G01N: INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES (measuring or testing apparatus or processes other than immunoassay, involving enzymes or microorganisms C12M, C12Q)
- Y02P: CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS

## Abstract

Catalytic compositions are provided that are effective for providing increased acrylonitrile product without a significant decrease in hydrogen cyanide and/or acetonitrile production and provide an overall increase in production of acrylonitrile, hydrogen cyanide and acetonitrile. The catalytic compositions include a complex of metal oxides and include at least about 15% m-phase plus t-phase by weight and have a weight ratio of m-phase to m-phase plus t-phase of 0.45 or greater.

## Claims

### Claim 1

A catalytic composition comprising a complex of metal oxides having a formula:
Mo12BiaFebAcDdEeFfGgCehOx
wherein A is at least one element selected from the group consisting of sodium, potassium, rubidium and cesium;
D is at least one element selected from the group consisting of nickel, cobalt, manganese, zinc, magnesium, calcium, strontium, cadmium and barium;
E is at least one element selected from the group consisting of chromium, tungsten, boron, aluminum, gallium, indium, phosphorus, arsenic, antimony, vanadium and tellurium;
F is at least one element selected from the group consisting of a rare earth element, titanium, zirconium, hafnium, niobium, tantalum, aluminum, gallium, indium, thallium, silicon, germanium, and lead;
G is at least one element selected from the group consisting of silver, gold, ruthenium, rhodium, palladium, osmium, iridium, platinum and mercury;
a is from 0.05 to 7;
b is from 0.1 to 7;
c is from 0.01 to 5;
d is from 0.1 to 12;
e is from 0.01 to 0.1;
f is from 0 to 5;
g is from 0 to 0.2;
h is from 0.01 to 5; and
x is a number of oxygen atoms required to satisfy valence requirements of other component elements,
wherein the catalytic composition includes at least about 15% m-phase plus t-phase by weight and has a weight ratio of m-phase to m-phase plus t-phase of 0.45 or greater, where amounts of m-phase and t-phase are determined using x-ray diffraction and a modified Rietveld analysis model,
wherein the catalytic composition is effective for providing an acrylonitrile yield (% AN) of 82 or greater and an acrylonitrile yield (% AN) plus acetonitrile yield (% ACN) plus hydrogen cyanide yield (% HCN) of 88 or more.

### Claim 2 (depends on 1)

The catalytic composition of claim 1 wherein the modified Rietveld analysis model includes four major phases.

### Claim 3 (depends on 1)

The catalytic composition of claim 1 wherein the catalyst composition includes a support selected from the group consisting of silica, alumina, zirconia, titania, or mixtures thereof.

### Claim 4 (depends on 1)

The catalytic composition of claim 1 wherein the catalytic composition includes at least about 18% m-phase plus t-phase by weight.

### Claim 5 (depends on 4)

The catalytic composition of claim 4 wherein the catalytic composition includes at least about 20% m-phase plus t-phase by weight.

### Claim 6 (depends on 5)

The catalytic composition of claim 5 wherein the catalytic composition includes at least about 22% m-phase plus t-phase by weight.

### Claim 7 (depends on 1)

The catalytic composition of claim 1 wherein the acrylonitrile yield (% AN) is 83 or greater.
