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US 9,431,518 B2Granted
Patterning of vertical nanowire transistor channel and gate with directed self assembly
AssigneeIntel Corporation
InventorsPaul A. Nyhus, Swaminathan Sivakumar
Life of this patent
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Abstract
Directed self-assembly (DSA) material, or di-block co-polymer, to pattern features that ultimately define a channel region a gate electrode of a vertical nanowire transistor, potentially based on one lithographic operation. In embodiments, DSA material is confined within a guide opening patterned using convention lithography. In embodiments, channel regions and gate electrode materials are aligned to edges of segregated regions within the DSA material.
Claims11
A method of forming a nanowire transistor on a substrate, the method comprising:
- forming a guide opening in a mask layer disposed over a dielectric layer disposed over a doped semiconductor layer disposed over a substrate;
- depositing a directed self-assembly (DSA) material into the guide opening;
- segregating the DSA material into an interior polymer region completely surrounded by an exterior polymer region within the guide opening, the interior polymer region having a cylindrical geometry having a diameter;
- removing the interior polymer region selectively to the exterior polymer region;
- forming a trench in the dielectric layer and the doped semiconductor layer wherein the trench has a diameter defined by the diameter of the cylindrical geometry of the interior polymer region;
- removing the mask layer and a peripheral portion of the dielectric layer beneath the mask layer to form an annular portion of the dielectric layer surrounding the trench;
- removing the exterior polymer region;
- depositing a first source/drain semiconductor material in the trench;
- depositing a channel semiconductor material on the first source/drain semiconductor material in the trench;
- depositing a second source/drain semiconductor material on the channel semiconductor material in the trench;
- removing at least a portion of the annular portion of the dielectric layer surrounding the trench to form a gate trench surrounding the channel semiconductor material;
- depositing a gate dielectric in the gate trench adjacent to and surrounding the channel semiconductor material;
- and
- depositing a gate electrode in the gate trench adjacent the gate dielectric layer in the gate trench and surrounding the channel semiconductor material.
11 more elements
Dependencies are inferred from the claim text.