Low-temperature fabrication of nanomaterial-derived metal composite thin films
AssigneesNorthwestern University, Polyera Corporation
InventorsAntonio Facchetti, Tobin J. Marks, Mercouri G. Kanatzidis, Myung-Gil Kim, William Christopher Sheets, He Yan, Yu Xia
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Abstract
Disclosed are new methods of fabricating nanomaterial-derived metal composite thin films via solution processes at low temperatures (<400° C.). The present thin films are useful as thin film semiconductors, thin film dielectrics, or thin film conductors, and can be implemented into semiconductor devices such as thin film transistors and thin film photovoltaic devices.
Claims20
A method of fabricating a transistor device comprising a thin film semiconductor component comprising indium gallium zinc oxide (IGZO), the method comprising:
- depositing a thin film from a nanomaterial dispersion comprising a semiconducting metal oxide nanomaterial in a solvent or solvent mixture and a binder composition comprising an indium salt, a gallium salt, and a zinc salt in a solvent or solvent mixture, wherein the indium salt, the gallium salt, and the zinc salt independently comprise either an oxidizing anion or a fuel anion, provided that (a) if none of the indium salt, the gallium salt and the zinc salt comprises a fuel anion, then the binder composition further comprises either a fuel or an ammonium salt comprising a fuel anion, and (b) if none of the indium salt, the gallium salt and the zinc salt comprises an oxidizing anion, then the binder composition further comprises either an acid comprising an oxidizing anion or an inorganic salt comprising an oxidizing anion, wherein:
- the fuel is selected from acetylacetone, CF3COCH2COCF3, CH3COCHFCOCH3, CH3COCH2C(═NH)CF3, CH3C(═NH)CHFC(═NH)CH3, CH3COCH2C(═NCH3)CF3, CH3C(═NCH3)CHFC(═NCH3)CH3, CH3C(═NH)CHFC(═NCH3)CH3, Ph2POCH2COCH3, urea, N-methylurea, citric acid, ascorbic acid, stearic acid, nitromethane, hydrazine, carbohydrazide, oxalyl dihydrazide, malonic acid dihydrazide, tetra formal tris azine, hexamethylenetetramine, and malonic anhydride,
- the fuel anion is selected from acetylacetonate, a citrate, an oxalate, an ascorbate, and a stearate, and
- the oxidizing anion is selected from a nitrate, a perchlorate, a chlorate, a hypochlorite, an azide, a peroxide, a superoxide, a high-valent oxide, an N-oxide, a persulfate, a dinitramide, a nitrocyanamide, a nitroarylcarboxylate, a tetrazolate, and hydrates thereof, and
- the oxidizing anions and the fuel and fuel anions in the binder composition are present in amounts to allow metal oxide formation and complete combustion of the fuel
- and fuel anions;
- and
- annealing the thin film at a temperature of less than or about 350° C. to initiate a combustion reaction between the oxidizing anions and the fuel and fuel anions, thereby forming a thin film semiconductor component comprising IGZO and converting the fuel and fuel anions into CO2, H2O, and optionally, N2;
- wherein the transistor device exhibits a charge mobility of about 3 cm2/Vs or higher.
Dependencies are inferred from the claim text.