Crankcase ventilation filter assembly, components, and methods
AssigneeDonaldson Company, Inc.
InventorChristof Kleynen
Life of this patent
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Abstract
Crankcase ventilation filter assemblies, components thereof, features thereof, and methods of assembly and use are described. An example assembly is characterized in which the assembly includes a housing having an access cover and a base, and a filter cartridge is configured to sealingly engage both the access cover and the base, in preferred manners.
Claims26
A crankcase ventilation filter assembly comprising:
- (a) a housing defining a housing interior and a housing central axis, and having:
- a gas flow inlet;
- a gas flow outlet;
- and, a liquid drain outlet;
- (i) the housing comprising a housing base and an access cover;
- the access cover being removeably secured to the housing base with a rotational engagement arrangement in which, during engagement and separation, the access cover is rotated, relative to the base, over at least a minimal radial arc around the housing central axis;
- the housing being completely separable from the access cover upon a total rotation within the range of 5°-25° , inclusive;
- and,
- (ii) the access cover including an interior seal collar defining a radially inwardly directed cartridge seal surface;
- the interior seal collar and radially inwardly directed cartridge seal surface being secured within the access cover in a manner such that the seal collar and cartridge seal surface rotate, relative to the housing base, over at least the minimal radial arc around a housing central axis when the access cover is rotated, relative to the housing base, during engagement and separation between the access cover and housing base;
- and,
- (b) a crankcase ventilation filter cartridge removeably positioned within the housing interior;
- the crankcase ventilation filter cartridge comprising:
- (i) first and second, opposite, end pieces;
- (ii) a media pack comprising media positioned between the first and second end pieces;
- the media surrounding and defining an open filter interior and a cartridge central axis;
- (A) the media defining an media inner perimeter and a media outer perimeter;
- (iii) a first seal support projection positioned on the first end piece and located on an opposite side of the first end piece from the media pack;
- (iv) a first seal member positioned on, and around, the first seal support projection;
- (A) the first seal member defining a circular perimeter, in projection into a plane orthogonal to the cartridge central axis;
- (B) the first seal member defining a seal plane non-orthogonal to the cartridge central axis;
- and,
- (C) the first seal member defining a seal perimeter having a size, in projection into a plane orthogonal to the cartridge central axis, that is smaller than the media outer perimeter;
- (v) a first member of an anti-rotation projection/receiver arrangement engaging a portion of a filter housing and preventing relative rotation between the filter cartridge and the engaged portion of the filter housing.
A crankcase ventilation filter assembly comprising:
- (a) a housing defining a housing:
- interior and having:
- a gas flow inlet;
- a gas flow outlet;
- and, a bottom liquid drain outlet;
- the housing comprising:
- (i) an access cover assembly having:
- a seal collar defining a radially inwardly directed cartridge seal surface;
- and,
- (ii) a base comprising a sidewall;
- and, a bottom;
- and,
- (b) an internally received, removable, crankcase ventilation filter cartridge comprising:
- (i) first and second, opposite, end pieces;
- (ii) a media pack including media positioned between the first and second end pieces;
- the media surrounding and defining an open filter interior and a cartridge central axis;
- and, the media defining an inner media perimeter and an outer media perimeter;
- (iii) the first end piece comprising, in use, an upper end piece having a first seal support projection thereon:
- projecting away from the media pack and located on an opposite side of the first end piece from the media pack;
- and, supporting an outwardly directed first seal member at a location in projection overlap with the media pack at a location spaced radially outwardly from the media inner perimeter and spaced radially inwardly from the media outer perimeter;
- (iv) the first seal member on the first seal support projection releasably sealed to the seal collar in the access cover;
- and,
- (v) the first seal member defining a circular perimeter, in projection into a plane orthogonal to the cartridge central axis;
- (vi) the first seal member defining a seal plane non-orthogonal to the cartridge central axis;
- and,
- (vii) the first seal member defining a seal perimeter having a size, in projection into a plane orthogonal to the cartridge central axis, that is smaller than the media outer perimeter;
- (vii) the second end piece having an outer perimeter;
- (A) the second end piece including a central projection thereon extending downwardly, in use, from the second end piece in a direction away from the media;
- the central projection defining an internal liquid flow passageway in flow communication with the open filter interior;
- the internal liquid passageway defining an internal conduit of cross-sectional size that does not extend into overlap to the media at a conduit perimeter location greater than halfway across the media from the inner media perimeter to the outer media perimeter;
- and,
- (c) a first member of an anti-rotation projection/receiver arrangement engaging a portion of the filter housing preventing relative rotation between the filter cartridge and the engaged portion of the filter housing.
A crankcase ventilation filter cartridge configured for removable installation in a housing of a crankcase ventilation filter assembly;
- the filter cartridge comprising:
- (a) first and second, opposite, end pieces;
- (b) a media pack comprising media positioned between the first and second end pieces;
- the media surrounding and defining an open filter interior and a cartridge central axis;
- (i) the media defining an media inner perimeter and a media outer perimeter;
- (c) a first seal support projection positioned on the first end piece and located on an opposite side of the first end piece from the media pack;
- (d) a first seal member positioned on, and around, the first seal support projection;
- (i) the first seal member defining a circular perimeter, in projection into a plane orthogonal to the cartridge central axis;
- (ii) the first seal member defining a seal plane non-orthogonal to the cartridge central axis;
- and,
- (iii) the first seal member defining a seal perimeter having a size, in projection into a plane orthogonal to the cartridge central axis, that is smaller than the media outer perimeter;
- (e) a first member of an anti-rotation projection/receiver arrangement positioned to engage a portion of a filter housing, in use, to prevent relative rotation between the filter cartridge and the engaged portion of the filter housing;
- (i) the first member of an anti-rotation arrangement being positioned on the second end cap and comprising a central projection defining an internal liquid flow on the second end cap at a location projecting away from the first end cap;
- the central projection having a receiver gap therein.
A crankcase ventilation filter cartridge comprising:
- (a) first and second, opposite, end pieces;
- (b) a media pack comprising media positioned between the first and second end pieces;
- the media surrounding and defining an open filter interior and a cartridge central axis;
- (i) the media defining an media inner perimeter and a media outer perimeter;
- (c) a first seal support projection positioned on the first end piece and located on an opposite side of the first end piece from the media pack;
- (d) a first seal member positioned on, and around, the first seal support projection;
- (i) the first seal member defining a circular perimeter, in projection into a plane orthogonal to the cartridge central axis;
- (ii) the first seal member defining a seal plane non-orthogonal to the cartridge central axis;
- and,
- (iii) the first seal member defining a seal perimeter having a size, in projection into a plane orthogonal to the cartridge central axis, that is smaller than the media outer perimeter;
- (e) a first member of an anti-rotation projection/receiver arrangement positioned to engage a portion of a filter housing, in use, to prevent relative rotation between the filter cartridge and the engaged portion of the filter housing;
- and,
- (f) a second seal member positioned on, and around, an outer perimeter of the second end piece.
A crankcase ventilation filter cartridge comprising:
- (a) first and second, opposite, end pieces;
- (b) a media pack comprising media positioned between the first and second end pieces;
- the media surrounding and defining an open filter interior and a cartridge central axis;
- (i) the media defining an media inner perimeter and a media outer perimeter;
- (c) a first seal support projection positioned on the first end piece and located on an opposite side of the first end piece from the media pack;
- (d) a first seal member positioned on, and around, the first seal support projection;
- (i) the first seal member defining a circular perimeter, in projection into a plane orthogonal to the cartridge central axis;
- (ii) the first seal member defining a seal plane non-orthogonal to the cartridge central axis;
- and,
- (iii) the first seal member defining a seal perimeter having a size, in projection into a plane orthogonal to the cartridge central axis, that is smaller than the media outer perimeter;
- (e) a first member of an anti-rotation projection/receiver arrangement positioned to engage a portion of a filter housing, in use, to prevent relative rotation between the filter cartridge and the engaged portion of the filter housing;
- and,
- (f) a second seal member on the second end piece including a lower skirt lip directed both:
- downwardly away from the media pack;
- and, radially outwardly from the cartridge central axis.
A crankcase ventilation filter cartridge comprising:
- (a) first and second, opposite, end pieces;
- (b) a media pack comprising media positioned between the first and second end pieces;
- the media surrounding and defining an open filter interior and a cartridge central axis;
- (i) the media defining an media inner perimeter and a media outer perimeter;
- (c) a first seal support projection positioned on the first end piece and located on an opposite side of the first end piece from the media pack;
- (d) a first seal member positioned on, and around, the first seal support projection;
- (i) the first seal member defining a circular perimeter, in projection into a plane orthogonal to the cartridge central axis;
- (ii) the first seal member defining a seal plane non-orthogonal to the cartridge central axis;
- and,
- (iii) the first seal member defining a seal perimeter having a size, in projection into a plane orthogonal to the cartridge central axis, that is smaller than the media outer perimeter;
- (e) a first member of an anti-rotation projection/receiver arrangement positioned to engage a portion of a filter housing, in use, to prevent relative rotation between the filter cartridge and the engaged portion of the filter housing;
- and,
- (f) a second seal member on the second end piece including at least two radially outwardly directed, spaced, radial seal lips.
A crankcase ventilation filter cartridge comprising:
- (a) first and second, opposite, end pieces;
- (b) a media pack comprising media positioned between the first and second end pieces;
- the media surrounding and defining an open filter interior and a cartridge central axis;
- (i) the media defining an media inner perimeter and a media outer perimeter;
- (c) a first seal support projection positioned on the first end piece and located on an opposite side of the first end piece from the media pack;
- (d) a first seal member positioned on, and around, the first seal support projection;
- (i) the first seal member defining a circular perimeter, in projection into a plane orthogonal to the cartridge central axis;
- (ii) the first seal member defining a seal plane non-orthogonal to the cartridge central axis;
- and,
- (iii) the first seal member defining a seal perimeter having a size, in projection into a plane orthogonal to the cartridge central axis, that is smaller than the media outer perimeter;
- (e) a first member of an anti-rotation projection/receiver arrangement positioned to engage a portion of a filter housing, in use, to prevent relative rotation between the filter cartridge and the engaged portion of the filter housing;
- (f) the first seal member defines a free lip of:
- at least 1 mm outer extension;
- a thickness within the range of 1 to 2 mm, inclusive;
- and, greater outer extension than thickness.
A crankcase ventilation filter cartridge comprising:
- (a) first and second, opposite, end pieces;
- (b) a media pack comprising media positioned between the first and second end pieces;
- the media surrounding and defining an open filter interior and a cartridge central axis;
- (i) the media defining an media inner perimeter and a media outer perimeter;
- (c) a first seal support projection positioned on the first end piece and located on an opposite side of the first end piece from the media pack;
- (d) a first seal member positioned on, and around, the first seal support projection;
- (i) the first seal member defining a circular perimeter, in projection into a plane orthogonal to the cartridge central axis;
- (ii) the first seal member defining a seal plane non-orthogonal to the cartridge central axis;
- and,
- (iii) the first seal member defining a seal perimeter having a size, in projection into a plane orthogonal to the cartridge central axis, that is smaller than the media outer perimeter;
- (e) a first member of an anti-rotation projection/receiver arrangement positioned to engage a portion of a filter housing, in use, to prevent relative rotation between the filter cartridge and the engaged portion of the filter housing;
- and,
- (f) a central projection on the second end piece;
- the central projection surrounding and defining a liquid flow conduit and projecting in a direction away from the media.
Dependencies are inferred from the claim text.