Block patterning process for post fin
AssigneeGlobalfoundries Inc.
InventorWai-kin Li
Life of this patent
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Abstract
A method of reducing etch time needed for patterning an organic planarization layer (OPL) in a block mask stack so as to minimize damages to gate structures and fin structures in a block mask patterning process is provided. The block mask stack including an OPL, a developable antireflective coating (DARC) layer atop the OPL and a photoresist layer atop the DARC layer is employed to mask one conductivity type of FinFET while exposing the other conductivity type FinFET during source/drain ion implantation. The OPL is configured to have a minimum thickness sufficient to fill in spaces between semiconductor fins and to cover the semiconductor fins. The DARC layer is configured to planarize topography of semiconductor fins so as to provide a planar top surface for the ensuing lithography and etch processes.
Claims17
A method of forming a semiconductor structure comprising:
- forming a plurality of semiconductor fins on a substrate comprising a buried insulator layer over a handle substrate;
- forming a gate structure over a portion of each of the plurality of semiconductor fins;
- forming a contact trench in the substrate, wherein the contact trench extends through the buried insulator layer and into the handle substrate;
- forming an organic planarization layer (OPL) over the substrate, wherein the OPL is deposited to a minimum thickness sufficient to fill in spaces between the plurality of semiconductor fins and to cover the plurality of semiconductor fins, and the OPL fills in the contact trench, and wherein a top surface of the OPL is non-planar;
- forming a developable antireflective coating (DARC) layer on the top surface of the OPL, wherein the DARC layer provides a substantially planar top surface;
- forming a photoresist layer on the top surface of the DARC layer;
- exposing a portion of the photoresist layer to a radiation, the radiation creating a pattern in exposed portion of the photoresist layer and a portion of the DARC layer underlying the exposed portion of the photoresist layer;
- removing the exposed portion of the photoresist layer and the portion of the DARC layer underlying the exposed portion of the photoresist layer to expose a portion of the OPL;
- and
- removing exposed portion of the OPL to form an opening, wherein the opening exposes a first set of the plurality of semiconductor fins and leaves a second set of the plurality of semiconductor fins covered.
Dependencies are inferred from the claim text.