Unified cooling in multiple polyolefin polymerization reactors
AssigneeChevron Phillips Chemical Company LP
InventorsTimothy O Odi, Anurag Gupta, Ralph W Romig
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Abstract
A system and method for a polyolefin reactor temperature control system having a first reactor temperature control path, a second reactor temperature control path, and a shared temperature control path. The shared temperature control path is configured to combine and process coolant return streams, and to provide coolant supply for the first reactor temperature control path and the second reactor temperature control path.
Claims65
A polyolefin reactor temperature control system comprising:
- (a) a first reactor temperature control path for:
- a first control feed stream to split into at least (1) a first cooler zone feed stream to pass through a first cooler zone to produce a first cooler zone output stream and (2) a first cooler zone bypass stream;
- a first treated stream having a first treated stream temperature and comprising the first cooler zone output stream and the first cooler zone bypass stream;
- and
- a first recycle stream comprising the first treated stream after the first treated stream has exchanged energy with a first polyolefin reactor;
- (b) a second reactor temperature control path for:
- a second control feed stream to split into at least (1) a second cooler feed stream to pass through a second cooler zone to produce a second cooler zone output stream and (2) a second cooler zone bypass stream;
- a second treated stream having a second treated stream temperature and comprising the second cooler zone output stream and the second cooler zone bypass stream;
- and
- a second recycle stream comprising the second treated stream after the second treated stream has exchanged energy with a second polyolefin reactor;
- and
- (c) a shared temperature control path configured to:
- combine the first and second recycle streams to form a combined recycle stream;
- process the combined recycle stream through shared system equipment to form a shared output stream;
- and
- split the shared output stream into the first control feed stream and the second control feed stream.
A method of controlling reactor temperature, comprising:
- splitting a first control feed system into at least (1) a first cooler zone feed stream through a first cooler zone to produce a first cooler zone output stream and (2) a first cooler zone bypass stream;
- combining the first cooler zone output stream and the first cooler zone bypass stream to give a first treated stream having a first treated stream temperature;
- recycling a first return stream comprising the first treated stream after the first treated stream has exchanged energy with a first polyolefin reactor;
- splitting a second control feed stream into at least (1) a second cooler zone feed stream through a second cooler zone to produce a second cooler zone output stream and (2) a second cooler zone bypass stream;
- combining the second cooler zone output stream and the second cooler zone bypass stream to give a second treated stream having a second treated stream temperature;
- recycling a second return stream comprising the second treated stream after the second treated stream has exchanged energy with a second polyolefin reactor;
- combining the first and second return streams to form a combined return stream;
- processing the combined return stream through shared system equipment to form a shared output stream;
- and
- splitting the shared output stream into the first control feed and the second control feed.
A polyolefin reactor system, having a total reactor system production rate, comprising:
- a first polymerization reactor having a first reactor production rate;
- a second polymerization reactor having a second reactor production rate;
- and
- a reactor temperature control system comprising a first reactor temperature control path, a second reactor temperature control path, and a shared temperature control path comprising a pump having a single pump discharge rate split upstream of the first reactor temperature control path and the second temperature control path, wherein a weight ratio of the total reactor system production rate to the single pump discharge rate is greater than 0.004.
A reactor system comprising:
- a first polyolefin reactor;
- a second polyolefin reactor;
- and
- a reactor temperature control system comprising a coolant pump configured to:
- provide coolant supply to the first polyolefin reactor through a first cooler and a first bypass line disposed operationally in parallel to the first cooler;
- provide coolant supply to the second polyolefin reactor through a second cooler and a second bypass line disposed operationally in parallel to the second cooler;
- and
- receive coolant return from the first polyolefin reactor and coolant return from the second polyolefin reactor.
A method comprising:
- polymerizing olefin in a first reactor to form a first polyolefin;
- polymerizing olefin in a second reactor to form a second polyolefin;
- providing coolant supply via a coolant pump to the first reactor through a first cooler and
- a first bypass line disposed operationally in parallel to the first cooler;
- providing coolant supply via the coolant pump to the second reactor through a second cooler and a second bypass line disposed operationally in parallel to the second cooler;
- and
- receiving coolant return at the coolant pump from the first and second reactors.
Dependencies are inferred from the claim text.