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US 9,309,436 B2Granted
Composite maillard-resole binders
AssigneesKnauf Insulation, Inc., Knauf Insulation SPRL
InventorBrian L. Swift
Life of this patent
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Abstract
Composite Maillard-resole binders to produce or promote cohesion in non-assembled or loosely assembled matter.
Claims15
A method of manufacturing a collection of matter held together by a binder, the method comprising:
- preparing an aqueous solution comprising an uncured resole resin, a carbohydrate reactant, and an amine reactant, where the carbohydrate and the amine reactants are Maillard reactants,
- disposing the aqueous solution onto a collection of matter,
- volatilizing water to form a dehydrated reactive mixture as an uncured binder disposed upon the collection of matter, and
- curing the dehydrated reactive mixture to form an infusible polymeric product, wherein the infusible polymeric product is the binder that promotes cohesion of the collection of matter, and
- wherein the Maillard reactants comprise (a) a monosaccharide;
- and (b) an ammonium salt of a polycarboxylic acid, and wherein the ratio of the number of moles of the ammonium salt to the number of moles of the monosaccharide is in the range from 1:4 to 1:15.
3 more elements
Dependencies are inferred from the claim text.