Method for preparing pH-insensitive surfactant free polymer particle dispersion in aqueous medium
AssigneeArkema Inc.
InventorsJason S. Ness, Noah E. Macy
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Abstract
The invention provides a polymer particle dispersion in an aqueous medium and a method of making the same, which comprises an emulsion polymerized polymer and a macroinitiator covalently bonded to the emulsion polymerized polymer. The living macroinitiator comprises a hydrophilic, pH-insensitive monomer in reacted form. The polymer particle dispersion may be obtained by reacting at least one monomer with the living macroinitiator and without a surfactant to effect polymerization of the monomer(s). The emulsion polymerized polymer may be comprised of at least one additional ethylenically unsaturated monomer in polymerized form.
Claims8
A method of making an aqueous dispersion of polymer particles comprising:
- reacting (i) an ethylenically unsaturated monomer selected from the group consisting of (meth)acrylates, styrenes, (meth)acrylamides, (meth)acrylonitriles, and mixtures thereof with (ii) a living macroinitiator, in an aqueous media and without a surfactant to effect polymerization of the ethylenically unsaturated monomer, wherein the macroinitiator, formed via nitroxide-mediated or reversible-addition-fragmentation-transfer (RAFT) polymerization, is a hydrophilic, pH-insensitive monomer, in polymerized form, selected from the group consisting of 2-acrylamido-2-methylpropanesulfonic acid (AMPS) and salts thereof and wherein said polymer particles have the formula R-{[(A)x(B)y]-[(C)m]p-Y}n or 1, where A is the hydrophilic, pH-insensitive monomer, B is a comonomer other than A and C, C is the ethylenically unsaturated monomer, Y is a terminal group selected from the group consisting of A, B, C and R, x≧1, y≧0, m≧1, n≧2, and p≧1, and A and B may appear in any order or sequence within the living macroinitiator, and R is of the formula (I) or (III):
- wherein R1 and R3, identical or different, represent a linear or branched alkyl group, with the number of carbon atoms in the alkyl group from 1 to 3;
- R2 represents a hydrogen atom or a linear or branched alkyl group having a number of carbon atoms in the alkyl group from 1 to 8, a phenyl group, an alkaline metal ion, or an ammonium ion;
- and Z represents an aryl group or a group of the formula Z1—[X—C(O)]n, in which, Z1 represents a polyfunctional structure where X is an oxygen atom, a nitrogen atom carrying a carbon group, a hydrogen atom, or a sulfur atom, n≧2, and said dispersion of polymer particles has a pH less than 7.
Dependencies are inferred from the claim text.