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US 9,283,633 B2Granted
Heat exchanger tube precursor and method of producing the same
AssigneeMitsubishi Aluminum Co., Ltd.
InventorsMasaya Katsumata, Yasunori Hyogo
Life of this patent
Estimating the term…
Abstract
A heat exchanger tube precursor that allows manufacturing a heat exchanger having high corrosion resistance after brazing treatment is provided. The heat exchanger tube precursor includes: an Al alloy tube; and a flux layer including a Si powder, a Zn-containing flux, a Zn-free flux, and a binder, the flux layer being formed on an outer surface of the Al alloy tube.
Claims7
A heat exchanger tube precursor comprising:
- an Al alloy tube;
- and a flux layer including a Si powder, a Zn-containing flux, a Zn-free flux, and a binder, the flux layer being formed on an outer surface of the Al alloy tube,
- wherein the Si powder has a particle diameter distribution such that 99% particle diameter (D99) is 5 μm or more and 20 μm or less, and an amount of coarse particles having diameters of not smaller than 5 times (D99) is less than 1 ppm by volume, wherein (D99) denotes a critical diameter defined such that cumulative volume of particles not larger than (D99) constitute 99% by volume of all the particles,
- an amount of the Si powder applied on the Al alloy tube is in a range of 1 g/m2 to 5 g/m2,
- an amount of the Zn-containing flux applied on the Al alloy tube is in a range of 3 g/m2 to 20 g/m2, and
- 50% particle diameter (D50) of the Si powder is (D99)×0.05 or more and (D99)×0.7 or less, (D50) denoting a critical diameter defined such that cumulative volume of particles not longer than (D50) constitute 50% by volume of all the particles.
3 more elements
A method of producing a heat exchanger tube precursor, the method comprising the steps of:
- classifying a pre-classification Si powder to obtain a post-classification Si powder in which 99% particle diameter (D99) is 5 μm or more and 20 μm or less, an amount of coarse particles having diameters of not smaller than 5 times (D99) is less than 1 ppm by volume, and 50% particle diameter (D50) of the Si powder is (D99)×0.05 or more and (D99)×0.7 or less;
- preparing a coating material including the post-classification Si powder, a Zn-containing flux, a Zn-free flux, and a binder;
- and
- applying the coating material on an Al alloy tube, wherein an amount of the Si powder applied on the Al alloy tube is in a range of 1 g/m2 to 5 g/m2, an amount of the Zn-containing flux applied on the Al alloy tube is in a range of 3 g/m2 to 20 g/m2, (D99) denotes a critical diameter defined such that cumulative volume of particles not larger than (D99) constitute 99% by volume of all the particles, and (D50) denotes a critical diameter defined such that cumulative volume of particles not larger than (D50) constitute 50% by volume of all the particles.
1 more element
Dependencies are inferred from the claim text.