Method for making hinged-lid packets

A method for making hinged-lid packets for smoking articles in a packing machine, comprising:

• feeding groups of smoking articles into respective compartments of a first conveyor which moves with intermittent motion;
• feeding sheets of wrapping material into contact with respective hollow mandrels carried by a second conveyor which moves with intermittent motion;
• partly folding each sheet of wrapping material around one of the respective hollow mandrels along folding lines parallel to a direction of longitudinal extension of the one of the respective hollow mandrels to form a partly finished container having four lateral panels substantially reproducing a shape and size of corresponding lateral surfaces of the one of the respective hollow mandrels and adhering to those lateral surfaces;
• feeding blanks of wrapping material into contact with respective sheets of wrapping material which are partly folded around the respective hollow mandrels, each blank having four panels extending side by side in pairs along a direction perpendicular to a direction of longitudinal extension of a packet obtainable from the blank and substantially reproducing a shape and size of corresponding lateral panels of the sheet of wrapping material adjacent to the blank;
• the blank being foldable along folding lines made between the pairs of panels and parallel to the direction of longitudinal extension;
• an upper portion of one of the four panels being integral, on an exterior of the four panels, with a portion for forming the hinged lid of the respective packet;
• the portion for forming the hinged lid comprising, a plurality of lid panels extending in succession from the one of the four panels integral with the portion for forming the hinged lid;
• the plurality of lid panels of the portion of the blank for forming the hinged lid being arranged in succession along the direction of longitudinal extension and comprising at least a first lid panel, defining a top panel of the hinged lid of the packet, a second lid panel connected to the first lid panel and defining a front panel of the hinged lid of the packet, and a third lid panel configured as a last lid panel of the plurality of lid panels and connected to the second lid panel by a respective folding line;
• partly folding each blank around the respective sheet of wrapping material along folding lines parallel to the direction of longitudinal extension to form a partly finished packet having four lateral panels forming part of the blank and respectively superposed on the four lateral panels of the container obtained from the sheet and substantially reproducing the shape and size of those lateral panels;
• transferring axially and in succession the groups of smoking articles from the compartments of the first conveyor into the respective hollow mandrels of the second conveyor;
• and
• removing the partly finished packets in succession from the respective hollow mandrels and completing the folding of the respective sheet and of the respective blank;
• before removing each partly finished packet from the one of the respective hollow mandrels, folding the portion for forming the hinged lid of each blank to form the lid, wherein the folding of the portion for forming the hinged lid comprises folding the third lid panel by 180° around the respective folding line so that the third lid panel rests against the second lid panel on an interior of the packet.