Extruded powder metal compact
AssigneeBaker Hughes Incorporated
InventorZhiyue Xu
Life of this patent
Estimating the term…
Abstract
A powder metal compact is disclosed. The powder compact includes a substantially elongated cellular nanomatrix comprising a nanomatrix material. The powder compact also includes a plurality of substantially elongated dispersed particles comprising a particle core material that comprises Mg, Al, Zn or Mn, or a combination thereof, dispersed in the cellular nanomatrix. The powder compact further includes a bond layer extending throughout the cellular nanomatrix between the dispersed particles, wherein the cellular nanomatrix and the dispersed particles are substantially elongated in a predetermined direction.
Claims27
A powder metal compact, comprising:
- a substantially elongated cellular nanomatrix comprising a nanomatrix material;
- a plurality of substantially elongated dispersed particles comprising a particle core material that comprises Mg, Al, Zn or Mn, or a combination thereof, dispersed in the cellular nanomatrix;
- and
- a solid-state bond layer formed by solid state bonding extending throughout the cellular nanomatrix between adjacent dispersed particles, wherein the cellular nanomatrix and the dispersed particles are substantially elongated in one predetermined direction to an extent that the cellular nanomatrix, dispersed particles, and solid-state bond layer are substantially continuous in the predetermined direction or to an extent that the nanomatrix and dispersed particles become separated, cracked or otherwise substantially discontinuous in the predetermined direction.
A powder metal compact, comprising
- a substantially elongated cellular nanomatrix comprising a nanomatrix material;
- a plurality of substantially elongated dispersed particles comprising a particle core material that comprises Mg, Al, Zn or Mn, or a combination thereof, dispersed in the cellular nanomatrix;
- and
- a bond layer extending throughout the cellular nanomatrix between the dispersed particles, wherein the cellular nanomatrix and the dispersed particles are substantially elongated in one predetermined direction, and wherein the nanomatrix and the dispersed particles are elongated in the predetermined direction to an extent that the nanomatrix and dispersed particles become separated, cracked or otherwise substantially discontinuous in the predetermined direction.
A powder metal compact, comprising:
- a substantially elongated cellular nanomatrix comprising a nanomatrix material;
- a plurality of substantially elongated dispersed particles comprising a particle core material that comprises Mg, Al, Zn or Mn, or a combination thereof, dispersed in the cellular nanomatrix;
- and
- a bond layer extending throughout the cellular nanomatrix between the dispersed particles, wherein the cellular nanomatrix and the dispersed particles are substantially elongated in one predetermined direction, and wherein the compact is formed from a sintered powder comprising a plurality of powder particles, each powder particle having a particle core that upon sintering comprises a dispersed particle and a plurality of metallic coating layers disposed thereon, and wherein the cellular nanomatrix between adjacent ones of the plurality of dispersed particles comprises the plurality of metallic coating layers of one powder particle, the bond layer and plurality of metallic coating layers of another of the powder particles, and wherein adjacent ones of the plurality of metallic coating layers have different chemical compositions.
A powder metal compact, comprising:
- a substantially elongated cellular nanomatrix comprising a nanomatrix material;
- a plurality of substantially elongated dispersed particles comprising a particle core material that comprises a metal having a standard oxidation potential less than Zn, ceramic, glass, or carbon, or a combination thereof, dispersed in the cellular nanomatrix;
- and
- a solid-state bond layer formed by solid state bonding extending throughout the cellular nanomatrix between adjacent dispersed particles, wherein the cellular nanomatrix and the dispersed particles are substantially elongated in one predetermined direction to an extent that the cellular nanomatrix, dispersed particles, and solid-state bond layer are substantially continuous in the predetermined direction.
A powder metal compact, comprising:
- a substantially elongated cellular nanomatrix comprising a nanomatrix material;
- a plurality of substantially elongated dispersed particles comprising a particle core material that comprises a metal having a standard oxidation potential less than Zn, ceramic, glass, or carbon, or a combination thereof, dispersed in the cellular nanomatrix;
- and
- a bond layer extending throughout the cellular nanomatrix between the dispersed particles, wherein the cellular nanomatrix and the dispersed particles are substantially elongated in one predetermined direction, wherein the nanomatrix and the dispersed particles are elongated in the predetermined direction to an extent that the nanomatrix and dispersed particles become separated, cracked or otherwise substantially discontinuous in the predetermined direction.
Dependencies are inferred from the claim text.