Salenol catalyst
AssigneesExxonMobil Chemical Patents Inc., Ramot at Tel-Aviv University Ltd.
InventorsMoshe Kol, Konstantin Press, Matthew W. Holtcamp
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Abstract
Catalysts comprising salenol ligands are disclosed herein. Also, catalyst systems comprising the catalyst and an activator; methods to prepare the ligands, catalysts and catalyst systems; processes to polymerize olefins using the catalysts and/or catalyst systems; and the olefin polymers prepared according to the processes.
Claims25
A catalyst compound represented by the formula:
- wherein each solid line represents a covalent bond and each dashed line represents a bond having varying degrees of covalency and a varying degree of coordination;
- wherein M is a Group 3, 4, 5 or 6 transition metal;
- wherein N1 and N2 are nitrogen and O1 and O2 are oxygen;
- wherein n is 1 or 2;
- wherein each X is, independently, a univalent C1 to C20 hydrocarbyl radical, a functional group comprising elements from Groups 13-17 of the periodic table of the elements, or where n is 2 each X may join together to form a C4 to C62 cyclic or polycyclic ring structure;
- wherein Y is selected from the group consisting of divalent C1 to C20 hydrocarbyl radicals, divalent functional groups comprising elements from Groups 13-17 of the periodic table of the elements, and combinations thereof;
- and
- wherein each of R1, R2, R3, R4, R5, R6, R7, R8, R9 and R10 is, independently, a hydrogen, a C1-C40 hydrocarbyl radical, a functional group comprising elements from Group 13-17 of the periodic table of the elements, or two or more of R1 to R10 and Y may independently join together to form a C4 to C62 cyclic or polycyclic ring structure.
A catalyst system, comprising an activator and a catalyst compound represented by the formula:
- wherein each solid line represents a covalent bond and each dashed line represents a bond having varying degrees of covalency and a varying degree of coordination;
- wherein M is a Group 3, 4, 5 or 6 transition metal;
- wherein N1 and N2 are nitrogen and O1 and O2 are oxygen;
- wherein n is 1 or 2;
- wherein each X is, independently, a univalent C1 to C20 hydrocarbyl radical, a functional group comprising elements from Groups 13-17 of the periodic table of the elements, or where n is 2 each X may join together to form a C4 to C62 cyclic or polycyclic ring structure;
- wherein Y is selected from the group consisting of divalent C1 to C20 hydrocarbyl radicals, divalent functional groups comprising elements from Groups 13-17 of the periodic table of the elements, and combinations thereof;
- and
- wherein each of R1, R2, R3, R4, R5, R6, R7, R8, R9 and R10 is, independently, a hydrogen, a C1-C40 hydrocarbyl radical, a functional group comprising elements from Group 13-17 of the periodic table of the elements, or two or more of R1 to R10 and Y may independently join together to form a C4 to C62 cyclic or polycyclic ring structure.
A process to activate a catalyst system, comprising combining an activator with a catalyst compound represented by the formula:
- wherein each solid line represents a covalent bond and each dashed line represents a bond having varying degrees of covalency and a varying degree of coordination;
- wherein M is a Group 3, 4, 5 or 6 transition metal;
- wherein N1 and N2 are nitrogen and O1 and O2 are oxygen;
- wherein n is 1 or 2;
- wherein each X is, independently, a univalent C1 to C20 hydrocarbyl radical, a functional group comprising elements from Groups 13-17 of the periodic table of the elements, or where n is 2 each X may join together to form a C4 to C62 cyclic or polycyclic ring structure;
- wherein Y is selected from the group consisting of divalent C1 to C20 hydrocarbyl radicals, divalent functional groups comprising elements from Groups 13-17 of the periodic table of the elements, and combinations thereof;
- and
- wherein each of R1, R2, R3, R4, R5, R6, R7, R8, R9 and R10 is, independently, a hydrogen, a C1-C40 hydrocarbyl radical, a functional group comprising elements from Group 13-17 of the periodic table of the elements, or two or more of R1 to R10 and Y may independently join together to form a C4 to C62 cyclic or polycyclic ring structure.
A process to polymerize olefins comprising:
- contacting one or more olefins with a catalyst system at polymerization conditions to produce a polyolefin, the catalyst system comprising an activator and a catalyst compound represented by the formula:
- wherein each solid line represents a covalent bond and each dashed line represents a bond having varying degrees of covalency and a varying degree of coordination;
- wherein M is a Group 3, 4, 5 or 6 transition metal;
- wherein N1 and N2 are nitrogen and O1 and O2 are oxygen;
- wherein n is 1 or 2;
- wherein each X is, independently, a univalent C1 to C20 hydrocarbyl radical, a functional group comprising elements from Groups 13-17 of the periodic table of the elements, or where n is 2 each X may join together to form a C4 to C62 cyclic or polycyclic ring structure;
- wherein Y is selected from the group consisting of divalent C1 to C20 hydrocarbyl radicals, divalent functional groups comprising elements from Groups 13-17 of the periodic table of the elements, and combinations thereof;
- and
- wherein each of R1, R2, R3, R4, R5, R6, R7, R8, R9 and R10 is, independently, a hydrogen, a C1-C40 hydrocarbyl radical, a functional group comprising elements from Group 13-17 of the periodic table of the elements, or two or more of R1 to R10 and Y may independently join together to form a C4 to C62 cyclic or polycyclic ring structure.
Dependencies are inferred from the claim text.