# US 9,182,256 B2 · Process variable transmitter with two-wire process control loop diagnostics

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- Number: US 9,182,256 B2
- Document ID: US9182256B2
- Status: Granted
- Kind: B2
- Application number: 12/832,341
- Filed: 2010-07-08
- Published: 2011-01-13
- Granted: 2015-11-10
- Earliest claimed: 2009-07-09
- Assignees: Rosemount Inc.
- Applicants: David L. Wehrs; Gregory J. LeCuyer; Jessica Lo; Steven J. McCoy; Brian L. Westfield
- Inventors: David L. Wehrs; Gregory J. LeCuyer; Jessica Lo; Steven J. McCoy; Brian L. Westfield
- Web page: https://patentgrep.com/patent/US9182256B2

## CPC

- G01D 21/00: Measuring or testing not otherwise provided for
- G05B 19/0423: {Input/output}
- G05B 2219/24069: Diagnostic
- G01D: MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G05B: CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS (systems for controlling or regulating non-electric variables G05D; systems for regulating electric or magnetic variables G05F; control devices or systems insofar as characterised by mechanical features only G05G)

## Abstract

A two-wire process variable transmitter for use in an industrial process, including a process variable sensor configured to sense a process variable of a fluid of the industrial process. Output circuitry is configured to provide an output on a two-wire process control loop which is related to the sensed process variable. Loop current measurement circuitry measures a loop current flowing through the two-wire process control loop and terminal voltage measurement circuitry measures a voltage related to a terminal voltage of the process variable transmitter. The terminal voltage can be a voltage measured across an electrical connection of the two-wire process variable transmitter to the two-wire process control loop. Input circuitry is configured to receive a diagnostic command from the two-wire process control loop. A microprocessor configured to perform loop diagnostics on the two-wire process control loop based upon the measured loop current and terminal voltage in response to receipt of a diagnostic command from the two-wire process control loop.

## Claims

### Claim 1

A two-wire process variable transmitter for use in an industrial process, comprising:
terminals configured to couple to a two-wire process control loop;
a process variable sensor configured to sense a process variable of a process fluid of the industrial process;
output circuitry coupled to the terminals configured to provide an output on the two-wire process control loop which is related to the sensed process variable;
current measurement circuitry coupled to the terminals configured to measure a loop readback current flowing through the two-wire process control loop and a shunt current;
terminal voltage measurement circuitry coupled to the terminals configured to measure a voltage related to a terminal voltage of the process variable transmitter, the terminal voltage comprising a voltage measured across the terminals of the two-wire process variable transmitter;
a microprocessor configured to perform loop diagnostics on the two-wire process control loop based upon the measured loop readback current, the measured shunt current and terminal voltage and calculate a loop resistance based upon a difference in the measured terminal voltage measured with two different current levels flowing through the two-wire process control loop and a difference in the measured loop readback current with the two different current levels flowing through the two-wire process control loop.

### Claim 2 (depends on 1)

The two-wire process variable transmitter of claim 1 wherein the diagnostic command causes the microprocessor to perform a loop characterization.

### Claim 3 (depends on 1)

The two-wire process variable transmitter of claim 1 wherein the diagnostics include a determination of a voltage of a power supply of the two-wire process control loop.

### Claim 4 (depends on 1)

The two-wire process variable transmitter of claim 1 wherein the diagnostics include performing a preliminary diagnostic check.

### Claim 5 (depends on 1)

The two-wire process variable transmitter of claim 1 wherein the diagnostics include determining a baseline diagnostic value.

### Claim 6 (depends on 1)

The two-wire process variable transmitter of claim 1 wherein the diagnostics include determining a quiescent current value.

### Claim 7 (depends on 1)

The two-wire process variable transmitter of claim 1 including a temperature sensor and wherein the diagnostics are compensated based upon a sensed temperature.

### Claim 8 (depends on 1)

The two-wire process variable transmitter of claim 1 wherein measurement of the loop readback current and terminal voltage are performed in synchronization.

### Claim 9 (depends on 1)

The two-wire process variable transmitter of claim 1 wherein the diagnostic command is in accordance with an Electronic Device Description Language (EDDL).

### Claim 10 (depends on 1)

The two-wire process variable transmitter of claim 1 including:
input circuitry coupled to the terminals configured to receive a diagnostic command from the two-wire process control loop; and
wherein the microprocessor is configured to perform loop diagnostics in response to a diagnostic command received from the two-wire process control loop.

### Claim 11

A method of performing diagnostics in a two-wire process variable transmitter of an industrial process, comprising:
coupling terminals of the two-wire process variable transmitter to a two-wire process control loop;
sensing a process variable of a process fluid of the industrial process;
providing an output on the two-wire process control loop which is related to the sensed process variable;
coupling current measurement circuitry to the two-wire process control loop, the current measurement circuitry configured to measure a loop readback current flowing through the terminals of the two-wire process variable transmitter and a shunt current;
coupling terminal voltage measurement circuitry to the terminals of the two-wire process variable transmitter, the terminal voltage measurement circuitry configured to measure a terminal voltage across the terminals of the two-wire process variable transmitter; and
performing diagnostics on the two-wire process control loop, the diagnostics performed using the measured loop readback current, the measured shunt current, and the measured terminal voltage, the diagnostics including calculating a loop resistance based upon a difference in the measured terminal voltage measured with two different current levels flowing through the two-wire process control loop and a different in the measured loop readback current with the two different current levels flowing through the two-wire process control loop.

### Claim 12 (depends on 11)

The method of claim 11 wherein the diagnostics include a determining of a voltage of a power supply of the two-wire process control loop.

### Claim 13 (depends on 11)

The method of claim 11 wherein the diagnostics include performing a preliminary diagnostics check.

### Claim 14 (depends on 11)

The method of claim 11 wherein the diagnostics include determining a baseline diagnostic value.

### Claim 15 (depends on 11)

The method of claim 11 wherein the diagnostics include determining a quiescent current value.

### Claim 16 (depends on 11)

The method of claim 11 including sensing a temperature and wherein the diagnostics are compensated based upon the sensed temperature.

### Claim 17 (depends on 11)

The method of claim 11 wherein measurement of the loop readback current and terminal voltage are performed in synchronization.

### Claim 18 (depends on 11)

The method of claim 11 wherein the diagnostic command is in accordance with an Electronic Device Description Language (EDDL).

### Claim 19 (depends on 11)

The method of claim 11 wherein characterizing includes measuring baseline values for loop resistance and loop power supply voltage.

### Claim 20 (depends on 11)

The method of claim 11 wherein the step of performing diagnostics is in response to receiving a diagnostic command from the two-wire process control loop.
