Contact lens and method of manufacture to improve sensor sensitivity

A method of manufacturing a contact lens, comprising:

• providing a first mold of a plurality of molds, wherein the plurality of molds compose a shape corresponding to a contact lens cavity and wherein the first mold is composed of a shape corresponding to a first portion of the contact lens cavity;
• providing a second mold of the plurality of molds, wherein the second mold is composed of a shape corresponding to a second portion of the contact lens cavity, the first portion of the contact lens cavity being complementary to the second portion of the contact lens cavity;
• molding a first contact lens forming polymer (CLF polymer) and an electronics substrate in the first portion to create a first mold, wherein the electronics substrate is positioned at a predetermined distance from an edge of the first mold;
• molding a second CLF polymer in the second portion to create a second mold;
• and
• molding the first mold and the second mold together to create a contact lens such that the electronics substrate is embedded within the contact lens.

A method of manufacturing a contact lens, comprising:

• forming an electronics substrate within the contact lens, wherein the electronics substrate is formed at an angle relative to a base of the contact lens;
• providing at least two components on or within the electronics substrate;
• and
• encapsulating the contact lens in a contact lens forming polymer (CLF polymer) layer, wherein a portion of the CLF polymer layer is formed at the angle of the electronics substrate, wherein a first region of a portion of the CLF polymer layer corresponds to a position of a first one of the at least two components, and wherein a second region of the portion of the CLF polymer layer corresponds to a position of a second one of the at least two components, wherein the first region of the portion of the CLF polymer layer has a first thickness and the second region of the portion of the CLF polymer layer has a second thickness, and wherein the first thickness is greater than the second thickness, such that the first component is positioned closer to the base of the contact lens than the second component.