Submicron alpha alumina high temperature bonded abrasives
AssigneeSaint-Gobain Ceramics & Plastics, Inc.
InventorsRalph Bauer, Margaret L. Skowron
Life of this patent
Estimating the term…
Abstract
A high temperature bonded abrasive includes alumina abrasive grits, and a vitreous bond matrix in which the alumina abrasive grits are distributed, the vitreous bond matrix having a cure temperature not less than 1000° C. The alumina abrasive grits include polycrystalline alpha alumina having a fine crystalline microstructure characterized by an alpha alumina average domain size not greater than 500 nm, and the alumina abrasive grits further include a pinning agent that is a dispersed phase in the polycrystalline alpha alumina.
Claims16
A high temperature bonded abrasive component, comprising:
- alumina abrasive grits;
- and
- a vitreous bond matrix that bonds the alumina abrasive grits to each other and in which the alumina abrasive grits are distributed, the vitreous bond matrix having a cure temperature not less than 1000° C., wherein
- the alumina abrasive grits comprise polycrystalline alpha alumina having a fine crystalline microstructure characterized by an alpha alumina average domain size not greater than 300 nm;
- the alumina abrasive grits further comprise a pinning agent, the pinning agent comprising at least one oxide of boron, titanium, zirconium, a rare earth oxide or a combination thereof;
- having an average particulate size not greater than 5 microns;
- and comprising a dispersed phase in the polycrystalline alpha alumina;
- and
- the alumina abrasive grits have a Crystal Stability of at least 1400° C., wherein Crystal Stability is the temperature at which the alumina abrasive grits undergo domain growth quantified by an average domain size not greater than 300 nm, after 5 minutes of exposure at said temperature.
A high temperature bonded abrasive component, comprising:
- alumina abrasive grits;
- and
- a vitreous bond matrix that bonds the alumina abrasive grits to each other and in which the alumina abrasive grits are distributed, the vitreous bond matrix having a cure temperature not less than 1000° C., wherein
- the alumina abrasive grits comprising polycrystalline alpha alumina having a fine crystalline microstructure characterized by an average domain size not greater than 300 nm;
- the alumina abrasive grits further comprise a pinning agent, the pinning agent comprising at least one oxide of boron, titanium, zirconium, a rare earth oxide, or a combination thereof;
- having an average particulate size not greater than 5microns, and comprising a dispersed phase in the polycrystalline alpha alumina;
- and
- the alumina abrasive grits have been formed by including a heat treatment at a temperature not less than 1350° C.
Dependencies are inferred from the claim text.