Processes for the continuous regeneration of a catalyst
AssigneeUop LLC
InventorsBryan K. Glover, Ka Lok, Mary J. Wier, Mohamed S. Shakur, Michael A. Moore, Alexander Sabitov
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Abstract
A process for regenerating a catalyst used in a reaction zone. In a regeneration zone, the catalyst may be cooled before passing into a chloride rich zone. The regeneration zone may also receive a heated ambient oxygen in a catalyst heating zone. The regeneration zone may also receive recovered chloride from a chloride recovering zone which removes and recovers chloride from regeneration gas taken from the regeneration zone. Heated ambient oxygen may also be introduced into a chlorination zone.
Claims21
A method for the continuous regeneration of a catalyst comprising:
- passing a catalyst from a reaction zone to a regeneration zone, wherein the regeneration zone includes at least a burn zone to remove coke from the catalyst;
- recycling the catalyst from the regeneration zone back to the reaction zone;
- and,
- further comprising at least one of the following:
- cooling the catalyst in a catalyst cooling zone after the catalyst exits the burn zone while the catalyst flows through a chloride, and,
- dispersing a metal on the catalyst with chloride in a chlorination zone after the catalyst has left the catalyst cooling zone;
- dispersing a metal on the catalyst in a chlorination zone of the regeneration zone,
- drying the catalyst in a catalyst drying zone of the regeneration zone and wherein catalyst drying zone receives a heated ambient oxygen,
- removing a portion of the heated ambient oxygen from the catalyst drying zone,
- passing the removed portion of the heated ambient oxygen to an oxygen heating zone,
- heating the removed portion of the heated ambient oxygen in the oxygen heating zone to provide a reheated ambient oxygen, and,
- passing the reheated ambient oxygen into the chlorination zone, and wherein a flow rate of the heated ambient oxygen is capable of being maintained while a flow rate of the reheated ambient oxygen is decreased;
- heating the catalyst in a catalyst heating zone so that a temperature of the catalyst has increased after the catalyst has flowed out of the burn zone,
- passing a heated ambient oxygen to the catalyst heating zone;
- and,
- removing a regeneration gas from the regeneration zone,
- recovering a chloride from the regeneration gas, and
- recycling the recovered chloride back to the regeneration zone.
Dependencies are inferred from the claim text.