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US 9,070,536 B2Granted
Plasma reactor electrostatic chuck with cooled process ring and heated workpiece support surface
AssigneeApplied Materials, Inc.
InventorsMichael D. Willwerth, David Palagashvili, Michael G. Chafin, Ying-Sheng Lin
Life of this patent
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Abstract
Undesirable heating of a semiconductor process ring is prevented by thermally isolating the process ring from the insulating puck of an electrostatic chuck, and providing a thermally conductive and electrically insulating thermal ring contacting both the semiconductor process ring and an underlying metal base having internal coolant flow passages.
Claims18
A method of performing a plasma-enhanced etch process on a workpiece in a chamber of a plasma reactor, said plasma reactor comprising:
- an insulating puck in said chamber and an ESC electrode in said insulating puck;
- a metal base layer beneath and contacting said insulating puck and having a diameter exceeding a diameter of said insulating puck, said metal base layer being coupled to a common potential;
- an RF plasma bias power generator having a power terminal coupled to said ESC electrode and a return terminal coupled to said common potential;
- said method comprising:
- providing a semiconductive process ring overlying a peripheral portion of said insulating puck and a gap between said process ring and said insulating puck preventing direct thermal contact between said process ring and said insulating puck;
- providing a thermal ring between and in contact with said base layer and said semiconductive process ring, said thermal ring being a thermal conductor and an electrical insulator, wherein said thermal ring has a thermal conductivity in excess of about 100 Watts/m-° K;
- holding a workpiece on a surface of said insulating puck, introducing a process gas into said chamber and coupling plasma source power into the interior of said chamber;
- cooling said process ring below a first temperature by flowing coolant through coolant flow passages in said base layer;
- and
- heating said workpiece above a second temperature by applying electric power to a heating element inside said insulating puck.
7 more elements
A plasma reactor comprising:
- a chamber, an insulating puck in said chamber and an ESC electrode in said insulating puck;
- a metal base beneath and contacting said insulating puck and having a diameter exceeding a diameter of said insulating puck, said metal base being coupled to a common potential;
- an RF plasma bias power generator having a power terminal coupled to said ESC electrode and a return terminal coupled to said common potential;
- a process ring overlying a peripheral portion of said insulating puck, and a gap separating said process ring from said insulating puck whereby said process ring is thermally isolated from said insulating puck by said gap;
- a thermal ring between and in contact with said metal base and said semiconductive process ring, said thermal ring being a thermal conductor and an electrical insulator, wherein said thermal ring has a thermal conductivity in excess of about 100 Watts/m-° K;
- a plasma source power applicator, and a source of process gas and gas distribution orifices coupled to said source of process gas;
- coolant flow passages in said metal base layer and a coolant source coupled to said coolant flow passages;
- electric heater element in said puck and a source of electrical power coupled to said heater element.
5 more elements
Dependencies are inferred from the claim text.