Adjustable bedding foundation and process of making same

An adjustable bedding foundation comprising:

• a base and a wire assembly secured to the base;
• a motorized lift assembly comprising a stationary rectangular frame secured to the base and a motorized actuator pivotally coupled to a mounting member secured to the frame, the motorized actuator including a piston movable inside a cylinder, the motorized lift assembly further comprising a movable lifter pivotally secured to one end of the piston, the movable lifter including multiple spaced tusks;
• at least one stationary hinge mount fixedly secured to the stationary frame of the motorized lift assembly;
• a hinge secured to each stationary hinge mount;
• a head board secured to each hinge;
• wherein activation of the lift assembly moves the tusks of the lift assembly through at least one opening in the wire assembly to adjust the position of the head board.

An adjustable bedding foundation comprising:

• a base comprising a generally rectangular frame having two opposed sides and two opposed ends and a plurality of slats extending between the frame sides;
• an upper grid spaced above the base with spacers;
• a motorized lift assembly comprising a stationary rectangular frame secured to at least one of the slats of the base, wherein two members of the stationary rectangular frame secured to the base are arched, and a motorized actuator pivotally coupled to at least one mounting member secured to the stationary frame, the motorized actuator comprising a movable piston, one end of the piston being secured to a movable lifter, the movable lifter including a straight portion extending through the at least one mounting member and multiple spaced tusks at opposite ends of the straight portion;
• hinges secured to the upper grid;
• a head board secured to the hinges;
• wherein activation of the lift assembly moves the tusks of the lift assembly through at least one opening in the upper grid to contact and adjust the position of the head board.

An adjustable bedding foundation comprising:

• a base;
• a wire assembly secured to the base;
• a motorized lift assembly comprising a stationary frame secured to the base and a motorized actuator pivotally coupled to at least one mounting member secured to the stationary frame, the motorized actuator comprising a movable piston, one end of the piston being secured to a movable lifter, the movable lifter including a straight portion extending through the at least one mounting member and multiple spaced tusks at opposite ends of the straight portion;
• stationary hinge mounts fixedly secured to the stationary frame of the motorized lift assembly;
• a hinge secured to each of the stationary hinge mounts;
• a head board secured to the hinges;
• wherein activation of the lift assembly moves the tusks of the lift assembly through at least one opening in the wire assembly to contact and adjust the position of the head board.

An adjustable bedding foundation comprising:

• a base;
• a wire grid spaced above the base;
• a motorized lift assembly comprising a stationary frame secured to the base and a motorized actuator comprising a movable piston, one end of the piston being secured to a movable lifter, the movable lifter including a straight portion and a tusk at opposite ends of the straight portion, the straight portion extending through multiple stationary mounting members, the stationary mounting members being secured to the stationary frame;
• stationary hinge mounts fixedly secured to the stationary frame of the motorized lift assembly;
• a hinge secured to each of the stationary hinge mounts;
• a head board secured to the hinges;
• wherein activation of the lift assembly moves the tusks of the lift assembly through at least one opening in the wire grid to adjust the position of the head board.