# US 9,041,026 B2 · Light-emitting unit, light-emitting device, lighting device, and method for manufacturing light-emitting unit

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- Number: US 9,041,026 B2
- Document ID: US9041026B2
- Status: Granted
- Kind: B2
- Application number: 13/337,631
- Filed: 2011-12-27
- Published: 2012-06-28
- Granted: 2015-05-26
- Earliest claimed: 2010-12-28
- Assignees: Semiconductor Energy Laboratory Co., Ltd.
- Applicants: Shunpei Yamazaki
- Inventors: Shunpei Yamazaki
- Web page: https://patentgrep.com/patent/US9041026B2

## CPC

- H10K 59/86: Series electrical configurations of multiple OLEDs
- H10K 59/173: comprising banks or shadow masks
- H10K: ORGANIC ELECTRIC SOLID-STATE DEVICES

## Abstract

A light-emitting unit with small energy loss is provided. Further, a light-emitting unit with high reliability is provided. A light-emitting unit is provided in the following manner: a separation layer including a leg portion and a stage portion, which protrudes over an electrode is formed so that a projected area of the stage portion is larger than that of the leg portion; a layer containing a light-emitting organic compound, an upper electrode of the first light-emitting element, and an upper electrode of the second light-emitting element are formed; and the upper electrode of the first light-emitting element is electrically connected to a lower electrode of the second light-emitting element in a region overlapping with the stage portion of the separation layer.

## Claims

### Claim 1

A light-emitting unit comprising:
a first light-emitting element over an insulating surface; a second light-emitting element over the insulating surface; a separation layer; a first partition wall; and a second partition wall,
the first light-emitting element comprising:
a first electrode;
a second electrode overlapping with the first electrode; and
a first light-emitting layer between the first electrode and the second electrode,
the second light-emitting element comprising:
a third electrode;
a fourth electrode overlapping with the third electrode; and
a second light-emitting layer between the third electrode and the fourth electrode,
wherein:
the first partition wall covers an edge portion of the first electrode;
the second partition wall is formed over the third electrode;
the first electrode and the third electrode are island-shaped;
the first electrode and the third electrode are formed from the same layer that is capable of transmitting light emitted by the first light-emitting layer;
the first partition wall and the second partition wall are formed from the same layer;
the second electrode and the fourth electrode are formed from the same layer;
the first light-emitting layer is at least partially in direct contact with each of a top surface of the first partition wall, a side surface of the first partition wall, a top surface of the third electrode, a side surface of the third electrode and a part of the insulating surface;
the part of the insulating surface is between the first partition wall and the third electrode;
the separation layer is formed over the third electrode;
the separation layer comprises a leg portion and a stage portion over the leg portion;
a projected area of the stage portion is larger than a projected area of the leg portion;
a first edge portion of the second partition wall is covered with the second light-emitting layer, and a second edge portion of the second partition wall is in direct contact with the separation layer;
the second electrode is configured to extend beyond the edge portion of the first electrode with the first partition wall interposed therebetween; and
the second electrode is electrically connected to the third electrode in a region overlapping with the stage portion.

### Claim 2 (depends on 1)

The light-emitting unit according to claim 1,
wherein in a cross section of the separation layer, a space is provided between the second electrode and the leg portion.

### Claim 3 (depends on 1)

The light-emitting unit according to claim 1, further comprising:
a first side wiring configured to overlap with the first light-emitting layer and the second electrode, and to be in direct contact with the first electrode; and
a second side wiring configured to overlap with the second light-emitting layer and the fourth electrode, and to be in direct contact with the third electrode,
wherein:
the first side wiring comprises a metal with higher conductivity than the first electrode, and
the second side wiring comprises a metal with higher conductivity than the third electrode.

### Claim 4 (depends on 1)

A light-emitting device comprising a converter, wherein the light-emitting unit according to claim 1 is driven by an output voltage of the converter.

### Claim 5 (depends on 1)

A lighting device comprising the light-emitting unit according to claim 1 in a light-emitting portion.

### Claim 6 (depends on 1)

The light-emitting unit according to claim 1, wherein:
the first light-emitting element comprises a wiring; and
the wiring is at least partially in direct contact with each of a side surface of the first light-emitting layer and a bottom surface of the third electrode.

### Claim 7

A light-emitting unit comprising:
a first light-emitting element over an insulating surface; a second light-emitting element over the insulating surface; a separation layer; a first partition wall; and a second partition wall,
the first light-emitting element comprising:
a first electrode;
a second electrode overlapping with the first electrode; and
a first light-emitting layer between the first electrode and the second electrode,
the second light-emitting element comprising:
a third electrode;
a fourth electrode overlapping with the third electrode;
a second light-emitting layer between the third electrode and the fourth electrode; and
an auxiliary wiring electrically connected to the third electrode;
wherein:
the first partition wall covers an edge portion of the first electrode;
the second partition wall is formed over the third electrode;
the first electrode and the third electrode are island-shaped;
the first electrode and the third electrode are formed from the same layer that is capable of transmitting light emitted by the first light-emitting layer;
the first partition wall and the second partition wall are formed from the same layer;
the second electrode and the fourth electrode are formed from the same layer;
the first light-emitting layer is at least partially in direct contact with each of a top surface of the first partition wall, a side surface of the first partition wall, a top surface of the auxiliary wiring, a side surface of the auxiliary wiring and a part of the insulating surface;
the part of the insulating surface is between the first partition wall and the auxiliary wiring;
the separation layer overlaps with the auxiliary wiring and the third electrode;
the separation layer comprises a leg portion and a stage portion over the leg portion;
a projected area of the stage portion is larger than a projected area of the leg portion;
a first edge portion of the second partition wall is covered with the second light-emitting layer, and a second edge portion of the second partition wall is in direct contact with the separation layer;
the second electrode is configured to extend beyond the edge portion of the first electrode with the first partition wall interposed therebetween; and
the second electrode is electrically connected to the auxiliary wiring in a region overlapping with the stage portion.

### Claim 8 (depends on 7)

The light-emitting unit according to claim 7,
wherein in a cross section of the separation layer, a space is provided between the second electrode and the leg portion.

### Claim 9 (depends on 7)

The light-emitting unit according to claim 7, further comprising:
a first side wiring configured to overlap with the first light-emitting layer and the second electrode, and to be in direct contact with the first electrode; and
a second side wiring configured to overlap with the second light-emitting layer and the fourth electrode, and to be in direct contact with the third electrode,
wherein:
the first side wiring comprises a metal with higher conductivity than the first electrode, and
the second side wiring comprises a metal with higher conductivity than the third electrode.

### Claim 10 (depends on 7)

A light-emitting device comprising a converter, wherein the light-emitting unit according to claim 7 is driven by an output voltage of the converter.

### Claim 11 (depends on 7)

A lighting device comprising the light-emitting unit according to claim 7 in a light-emitting portion.
