# US 9,040,411 B2 · Advanced low k cap film formation process for nano electronic devices

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- Number: US 9,040,411 B2
- Document ID: US9040411B2
- Status: Granted
- Kind: B2
- Application number: 14/194,036
- Filed: 2014-02-28
- Published: 2014-06-26
- Granted: 2015-05-26
- Earliest claimed: 2008-01-10
- Assignees: International Business Machines Corporation; Globalfoundries Inc.
- Applicants: International Business Machines Corporation; Globalfoundries, Inc.
- Inventors: Alfred Grill; Joshua L. Herman; Son Nguyen; E. Todd Ryan; Hosadurga K. Shobha
- Web page: https://patentgrep.com/patent/US9040411B2

## CPC

- H10P 14/6328: {Deposition from the gas or vapour phase}
- C23C 16/325: {Silicon carbide}
- C23C 16/56: After-treatment
- H10W 20/074: {of dielectric parts comprising thin functional dielectric layers, e.g. dielectric etch-stop, barrier, capping or liner layers}
- H10W 20/075: {of multilayered thin functional dielectric layers}
- H10W 20/077: {on sidewalls or on top surfaces of conductors (H10W20/076 takes precedence)}
- H10W 20/095: {by irradiating with electromagnetic or particle radiation (plasma treatment H10W20/096)}
- H10W 20/096: {by contacting with gases, liquids or plasmas}
- H10P: GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- C23C: COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL (making metal-coated products by extrusion B21C23/22; covering with metal by connecting pre-existing layers to articles, see the relevant places, e.g. B21D39/00, B23K; metallising of glass C03C; metallising mortars, concrete, artificial stone, ceramics or natural stone C04B41/00; enamelling of, or applying a vitreous layer to, metals C23D; treating metal surfaces or coating of metals by electrolysis or electrophoresis C25D; single-crystal film growth C30B; by metallising textiles D06M11/83; decorating textiles by locally metallising D06Q1/04)
- H10W: GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10

## Abstract

A method of forming a carbon-rich silicon carbide-like dielectric film having a carbon concentration of greater than, or equal to, about 30 atomic % C and a dielectric constant of less than, or equal to, about 4.5 is provided. The dielectric film may optionally include nitrogen. When nitrogen is present, the carbon-rich silicon carbide-like dielectric film has a concentration nitrogen that is less than, or equal, to about 5 atomic % nitrogen.

## Claims

### Claim 1

A method of forming a dielectric film comprising:
providing at least a carbon-rich carbosilane precursor into a reactor chamber; and
depositing a dielectric film consisting of atoms of Si, C and H or Si, C, H and nitrogen and having a dielectric constant of less than, or equal to, about 4.5 from the carbon-rich carbosilane precursor onto a surface of a substrate, said dielectric film having a carbon concentration of greater than, or equal to, about 30 atomic % C.

### Claim 2 (depends on 1)

The method of claim 1 wherein said nitrogen is present in said dielectric film in a concentration of less than, or equal, to about 5 atomic % nitrogen.

### Claim 3 (depends on 1)

The method of claim 1 wherein said nitrogen is provided by utilizing a nitrogen-containing second precursor.

### Claim 4 (depends on 1)

The method of claim 1 wherein said reactor chamber is a reactor chamber of a plasma enhanced chemical vapor deposition apparatus.

### Claim 5 (depends on 1)

The method of claim 1 wherein said carbon-rich carbosilane precursor comprises a compound of the general formula CxSiHy where x>=3 and y>=8.

### Claim 6 (depends on 1)

The method of claim 1 wherein said carbon-rich carbosilane precursor comprises dimethylsilacyclopentene and wherein a nitrogen-containing precursor comprising NH3 is employed.

### Claim 7 (depends on 1)

The method of claim 1 further comprising performing a post deposition treatment on said dielectric film, wherein after said post deposition treatment said dielectric film remains compressively stressed.

### Claim 8 (depends on 1)

The method of claim 1 wherein said nitrogen is uniformly distributed throughout said dielectric film.

### Claim 9 (depends on 1)

The method of claim 1 wherein said nitrogen is present in selected regions within said dielectric film providing a nitrogen-graded dielectric film.

### Claim 10 (depends on 1)

The method of claim 1 wherein said substrate is a Cu surface.

### Claim 11 (depends on 10)

The method of claim 10 further comprising forming a layer of SiNH or SiNCH between the Cu surface and said dielectric film.

### Claim 12 (depends on 1)

The method of claim 1 wherein said carbon-rich carbosilane precursor includes a 3:1 or greater ratio of C to Si atoms.

### Claim 13 (depends on 1)

The method of claim 1 wherein said carbon-rich carbosilane precursor includes a 5:1 or greater ratio of C to Si atoms.

### Claim 14

A method of forming a dielectric film comprising:
providing at least a carbon-rich carbosilane precursor into a reactor chamber, said carbon rich carbosilane precursor includes a 3:1 or greater ratio of C to Si atoms;
depositing a dielectric film consisting of atoms of Si, C and H or Si, C, H and nitrogen and having a dielectric constant of less than, or equal to, about 4.5 from the carbon-rich carbosilane precursor onto a Cu surface, said dielectric film having a carbon concentration of greater than, or equal to, about 30 atomic % C; and
performing a post deposition treatment on said dielectric film, wherein after said post deposition treatment said dielectric film remains compressively stressed.

### Claim 15 (depends on 14)

The method of claim 14 further comprising forming a layer of SiNH or SiNCH between the Cu surface and said dielectric film.

### Claim 16 (depends on 14)

The method of claim 14 wherein said nitrogen is present in said dielectric film in a concentration of less than, or equal, to about 5 atomic % nitrogen.

### Claim 17 (depends on 16)

The method of claim 16 wherein said nitrogen is uniformly distributed throughout said dielectric film.

### Claim 18 (depends on 16)

The method of claim 16 wherein said nitrogen is present in selected regions within said dielectric film providing a nitrogen-graded dielectric film.

### Claim 19

A method of forming a dielectric film comprising:
providing at least a carbon-rich carbosilane precursor into a reactor chamber; and
depositing a dielectric film comprising atoms of Si, C, H and nitrogen and having a dielectric constant of less than, or equal to, about 4.5 from the carbon-rich carbosilane precursor onto a surface of a substrate, said dielectric film having a carbon concentration of greater than, or equal to, about 30 atomic % C and said nitrogen is uniformly distributed throughout the dielectric film.
