# US 9,040,180 B2 · Perpendicular magnetic recording disk with multiple magnetic layers and intermediate dual nucleation films for control of grain size

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- Number: US 9,040,180 B2
- Document ID: US9040180B2
- Status: Granted
- Kind: B2
- Application number: 13/156,272
- Filed: 2011-06-08
- Published: 2012-12-13
- Granted: 2015-05-26
- Earliest claimed: 2011-06-08
- Assignees: HGST Netherlands B.V.
- Applicants: Ernesto E. Marinero; Dieter K. Weller; Brian R. York
- Inventors: Ernesto E. Marinero; Dieter K. Weller; Brian R. York
- Web page: https://patentgrep.com/patent/US9040180B2

## CPC

- G11B 5/676: {having magnetic layers separated by a nonmagnetic layer, e.g. antiferromagnetic layer, Cu layer or coupling layer}
- G11B 5/672: {having different compositions in a plurality of magnetic layers, e.g. layer compositions having differing elemental components or differing proportions of elements}
- G11B 5/7369: {Two or more non-magnetic underlayers, e.g. seed layers or barrier layers}
- G11B 5/82: Disk carriers
- G11B: INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER (recording measured values in a way that does not require playback through a transducer G01D9/00; recording or playback apparatus using mechanically marked tape, e.g. punched paper tape, or using unit records, e.g. punched or magnetically marked cards G06K; transferring data from one type of record carrier to another G06K1/18; circuits for coupling output of reproducer to radio receiver H04B1/20; gramophone pick-ups or like acoustic electromechanical transducers or circuits therefor H04R)

## Abstract

A perpendicular magnetic recording disk has a graded-anisotropy recording layer (RL) formed of at least two ferromagnetically exchange coupled CoPtCr-oxide magnetic layers (MAG1 and MAG2) with two nucleation films (NF1 and NF2) between the magnetic layers. NF1 is a metal film, preferably Ru or a Ru-based alloy like RuCr, sputter deposited on MAG1 at low pressure to a thickness between about 0.1-1.5 nm. NF2 is a metal oxide film, preferably an oxide of Ta, sputter deposited on NF1 at high pressure to a thickness between about 0.2-1.0 nm. MAG2 is sputter deposited over NF2. NF1 and NF2 provide a significant reduction in average grain size in the RL from a graded-anisotropy RL without nucleation films between MAG1 and MAG2, while also assuring that MAG1 and MAG2 are strongly exchange coupled.

## Claims

### Claim 1

A perpendicular magnetic recording disk comprising:
a substrate;
an underlayer of magnetically permeable material on the substrate;
a nonmagnetic intermediate layer (IL) on the underlayer and comprising a material selected from Ru and a Ru alloy;
a perpendicular magnetic recording layer comprising
a first magnetic layer (MAG1 ) comprising a granular ferromagnetic alloy comprising Co, Pt and Cr and one or more oxides of one or more of Si, Ta, Ti, Nb and B on the IL;
a first nucleation film (NF1 ) consisting of a material selected from Ru and a Ru-based alloy on and in contact with MAG1 and having a thickness greater than or equal to 0.1 nm and less than or equal to 1.5 nm;
a second nucleation film (NF2 ) consisting of an oxide of Ta on and in contact with NF1 and having a thickness greater than or equal to 0.2 nm and less than or equal to 1.0 nm; and
a second magnetic layer (MAG2 ) ferromagnetically exchange coupled to MAG1 across NF1 and NF2, MAG2 being formed of a granular ferromagnetic alloy comprising Co, Pt and Cr and one or more oxides of one or more of Si, Ta, Ti, Nb and B on and in contact with NF2, wherein MAG2 has an anisotropy field greater than the anisotropy field of MAG1.

### Claim 2 (depends on 1)

The disk of claim 1 wherein NF2 is a discontinuous film of oxide clusters on and in contact with NF1 , wherein MAG2 is in contact with the oxide clusters of NF2.

### Claim 3 (depends on 1)

The disk of claim 1 wherein NF1 is a conformal film of NF1 material on and in contact with MAG1.

### Claim 4 (depends on 1)

the disk of claim 1 wherein NF1 is a discontinuous film Of NF1 material on and in contact with MAG1.

### Claim 5 (depends on 1)

The disk of claim 1 wherein NF1 has a thickness equal to or greater than 0.5 nm and less than or equal to 1.2 nm.

### Claim 6 (depends on 1)

The disk of claim 1 wherein NF2 has a thickness equal to or greater than 0.4 nm and less than or equal to 0.8 nm.

### Claim 7 (depends on 1)

The disk of claim 1 wherein NF1 consists of a RuCr alloy.

### Claim 8 (depends on 1)

The disk of claim 1 wherein NF1 consists of RuxCo(100-x), where x is in atomic percent and is greater than or equal to 30 and less than or equal to 70.

### Claim 9 (depends on 1)

The disk of claim 1 wherein the underlayer of magnetically permeable material is formed of a material selected from the group consisting of alloys of CoFe, CoNiFe, NiFe, FeCoB, CoCuFe, FeAlSi, FeTaN, FeN, FeTaC, CoTaZr and CoZrNb.

### Claim 10 (depends on 1)

The disk of claim 1 wherein the underlayer of magnetically permeable material is a lamination of multiple magnetically permeable films separated by nonmagnetic films.

### Claim 11 (depends on 10)

The disk of claim 10 wherein the nonmagnetic films in the lamination provide antiferromagnetic coupling of the magnetically permeable films in the lamination.

### Claim 12

A perpendicular magnetic recording disk comprising:
a substrate;
an underlayer of magnetically permeable material on the substrate;
a nonmagnetic intermediate layer (IL) on the underlayer and comprising a material selected from Ru and a Ru alloy;
a perpendicular magnetic recording layer comprising
a first magnetic layer (MAG1 ) comprising a granular ferromagnetic alloy comprising Co, Pt and Cr and one or more oxides of one or more of Si, Ta, Ti, Nb and B on the IL;
a first nucleation film (NF1 ) consisting of Ru on and in contact with MAG1 and having a thickness greater than or equal to 0.1 nm and less than or equal to 1.5 nm;
a second nucleation film (NF2 ) on and in contact with NF1 and having a thickness greater than or equal to 0.2 nm and less than or equal to 1.0 nm, wherein NF2 is a discontinuous film of clusters consisting of an oxide of Ta; and
a second magnetic layer (MAG2 ) ferromagnetically exchange coupled to MAG1 across NF1 and NF2, MAG2 being formed of a granular ferromagnetic alloy comprising Co, Pt and Cr and one or more oxides of one or more of Si, Ta, Ti, Nb and B on and in contact with said clusters of NF2 and on portions of NF1 , wherein MAG2 has more Pt and less Cr than MAG1 and an anisotropy field greater than the anisotropy field of MAG1.

### Claim 13 (depends on 12)

The disk of claim 12 wherein NF1 is a conformal film of NF1 material on and in contact with MAG1.

### Claim 14 (depends on 12)

The disk of claim 12 wherein NF1 is a discontinuous film of clusters of NF1 material on and in contact with MAG 1.
