# US 9,040,065 B2 · Preparation of polyacrylates by emulsion polymerization

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- Number: US 9,040,065 B2
- Document ID: US9040065B2
- Status: Granted
- Kind: B2
- Application number: 13/489,932
- Filed: 2012-06-06
- Published: 2012-12-13
- Granted: 2015-05-26
- Earliest claimed: 2011-06-07
- Assignees: BASF SE
- Applicants: Maximilian Angel; Peter Hossel
- Inventors: Maximilian Angel; Peter Hossel
- Web page: https://patentgrep.com/patent/US9040065B2

## CPC

- C08F 2/22: Emulsion polymerisation
- A61K 8/8152: {Homopolymers or copolymers of esters, e.g. (meth)acrylic acid esters; Compositions of derivatives of such polymers}
- A61K 8/8158: {Homopolymers or copolymers of amides or imides, e.g. (meth) acrylamide; Compositions of derivatives of such polymers}
- A61Q 5/06: Preparations for styling the hair, e.g. by temporary shaping or colouring
- C08F 220/1802: {C2-(meth)acrylate, e.g. ethyl (meth)acrylate}
- A61K 2800/48: Thickener, Thickening system
- A61Q 5/006: {Antidandruff preparations}
- A61Q 5/02: Preparations for cleaning the hair
- A61Q 5/10: Preparations for permanently dyeing the hair
- A61Q 5/12: Preparations containing hair conditioners
- C08F 220/286: {and containing polyethylene oxide in the alcohol moiety, e.g. methoxy polyethylene glycol (meth)acrylate}
- C08F: MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- A61K: PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES (devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms A61J3/00; chemical aspects of, or use of materials for deodorisation of air, for disinfection or sterilisation, or for bandages, dressings, absorbent pads or surgical articles A61L; soap compositions C11D)
- A61Q: SPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS

## Abstract

The present invention relates to a process for the preparation of polymers comprising carboxyl groups by emulsion polymerization and the use of the polymers obtainable by this process, for example as thickeners. Moreover, the invention relates to thickener dispersions obtainable by the process and to the use thereof for modifying the rheology of paper coating slips, textile printing pastes, drugs, cosmetic preparations, detergents, cleansing compositions, or foods.

## Claims

### Claim 1

A process for the preparation of polymers, the polymers comprising in a polymerized-in form,
a. M1a+M2a=30 to 70% by weight of an ester of (meth)acrylic acid with a C1-C4-alcohol;
b. M1b+M2b=30 to 70% by weight of (meth)acrylic acid;
c. M1c+M2c=0.1 to 20% by weight of monomer substituted with at least one C8-C30-radical; and
M1d+M2d=0 to 20% by weight of monomers different from a) to c),
the process comprising emulsion polymerization with a first polymerization stage followed by a second polymerization stage,
wherein the first polymerization stage includes
i) providing an initial charge comprising the monomer part amounts M1a, M1b, M1c, and M1d, water, and optionally a surface-active agent, to form a first monomer mixture;
ii) heating the first monomer mixture (i) to a temperature in the range of about 30 to 120° C.; and
iii) adding a polymerization initiator to form a first reaction mixture, and
wherein the second polymerization stage includes
iv) adding the monomer part amounts M2a, M2b, M2c, and M2d to the first reaction mixture (iii) to form a second reaction mixture; and
v) after-treatment of the second reaction mixture (iv),
wherein
M1b/M1a≧0.4 and
M1b/M1a<M2b/M2a and
∑
i
=
a
d
⁢
⁢
M
⁢
⁢
1
⁢
i
≤
40
⁢
%
⁢
⁢
by
⁢
⁢
weight
,
wherein
M1i are the representative weight fractions of the monomers a) and d), which are present in the reaction space during the first polymerization stage and M2i are the representative weight fractions of the monomer a) to d), which are added during the second polymerization stage and the sum of all weight fractions
∑
i
=
a
d
⁢
⁢
M
⁢
⁢
1
⁢
i
+
∑
i
=
a
d
⁢
⁢
M
⁢
⁢
2
⁢
i
=
100
⁢
%
⁢
⁢
by
⁢
⁢
weight
.

### Claim 2 (depends on 1)

The process according to claim 1, wherein a) comprises ethyl acrylate.

### Claim 3 (depends on 1)

The process according to claim 1, wherein b) comprises methacrylic acid.

### Claim 4 (depends on 1)

The process according to claim 1, wherein
c) 0.1 to 20% by weight of an ester of (meth)acrylic acid with at least one alcohol of the general formula (I)
H—(O—CHR—CH2)x—O —CyH2y+1 (I)
wherein x is an integer from 10 to 50, y is an integer from 12 to 30 and R is selected from H and CH3, are present in polymerized-in form.

### Claim 5 (depends on 4)

The process according to claim 4, wherein c) comprises at least two different monomers of the formula (I).

### Claim 6 (depends on 4)

The process according to claim 4, wherein y is an integer from 16 to 22.

### Claim 7 (depends on 1)

The process according to claim 1, wherein the emulsion polymerization is carried out at pH <7.

### Claim 8 (depends on 1)

The process according to claim 1, wherein the emulsion polymerization is caned out at pH <5.

### Claim 9 (depends on 1)

The process according to claim 1, wherein
∑
i
=
a
d
⁢
⁢
M
⁢
⁢
1
⁢
i
≤
25
⁢
%
⁢
⁢
by
⁢
⁢
weight
.

### Claim 10 (depends on 1)

A method of preparing an aqueous preparation, the method comprising using the polymer obtainable by the process of claim 1 as a thickener.

### Claim 11 (depends on 2)

The process according to claim 2, wherein b) comprises methacrylic acid.

### Claim 12 (depends on 2)

The process according to claim 2, wherein
c) 0.1 to 20% by weight of an ester of meth(acrylic acid) with at least one alcohol of the general formula (I)
H—(O—CHR—CH2)x—O—CyH2y+1 (I)
wherein x is an integer from 10 to 50, y is an integer from 12 to 30 and R is selected from H and CH3, are present in polymerized-in form.

### Claim 13 (depends on 5)

The process according to claim 5, wherein y is an integer from 16 to 22.

### Claim 14 (depends on 2)

The process according to claim 2, wherein the emulsion polymerization is carried out at a pH <7.

### Claim 15 (depends on 2)

The process according to claim 2, wherein the emulsion polymerization is carried out at a pH <5.

### Claim 16 (depends on 2)

The process according to claim 2, wherein
∑
i
=
a
d
⁢
⁢
M
⁢
⁢
1
⁢
i
≤
25
⁢
%
⁢
⁢
by
⁢
⁢
weight
.

### Claim 17 (depends on 3)

The process according to claim 3, wherein
c) 0.1 to 20% by weight of an ester of (meth)acrylic acid with at least one alcohol of the general formula (I)
H—(O—CHR—CH2)x—O —CyH2y+1 (I)
wherein x is an integer from 10 to 50, y is an integer from 12 to 30 and R is selected from H and CH3, are present in polymerized-in form.

### Claim 18 (depends on 17)

The process according to claim 17, wherein c) comprises at least two different monomers of formula (I).

### Claim 19 (depends on 18)

The process according to claim 18, wherein y is an integer from 16 to 22.
