# US 9,039,821 B2 · Methods and compositions for coating aluminum substrates

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- Number: US 9,039,821 B2
- Document ID: US9039821B2
- Status: Granted
- Kind: B2
- Application number: 14/193,997
- Filed: 2014-02-28
- Published: 2014-07-10
- Granted: 2015-05-26
- Earliest claimed: 2008-05-09
- Assignees: Birchwood Laboratories, Inc.
- Applicants: Birchwood Laboratories, Inc.
- Inventors: William V. Block; David J. Halverson; John T. Nguyen
- Web page: https://patentgrep.com/patent/US9039821B2

## CPC

- C09D 1/00: Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
- C23C 22/68: using aqueous solutions with pH between 6 and 8
- C23C 22/78: Pretreatment of the material to be coated
- C09D: COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR (cosmetics A61K; processes for applying liquids or other fluent materials to surfaces, in general, B05D; staining wood B27K5/02; glazes or vitreous enamels C03C; natural resins, French polish, drying-oils, driers, turpentine, per se, C09F; polishing compositions other than French polish, ski waxes C09G; adhesives or use of materials as adhesives C09J; materials for sealing or packing joints or covers C09K3/10; materials for stopping leaks C09K3/12; processes for the electrolytic or electrophoretic production of coatings C25D)
- C23C: COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL (making metal-coated products by extrusion B21C23/22; covering with metal by connecting pre-existing layers to articles, see the relevant places, e.g. B21D39/00, B23K; metallising of glass C03C; metallising mortars, concrete, artificial stone, ceramics or natural stone C04B41/00; enamelling of, or applying a vitreous layer to, metals C23D; treating metal surfaces or coating of metals by electrolysis or electrophoresis C25D; single-crystal film growth C30B; by metallising textiles D06M11/83; decorating textiles by locally metallising D06Q1/04)

## Abstract

The present invention relates to methods and compositions for coating aluminum substrates. In an embodiment, the invention includes a method of applying a coating on an aluminum substrate including contacting the aluminum substrate with a first solution. The first solution can include a zinc metal salt, a sugar acid or alkali metal salt thereof, and an alkali metal hydroxide. The method can also include contacting the aluminum substrate with a second solution. The second solution can include a molybdate salt, an alkanolamine, and a fluorine acid. Other embodiments are also included herein.

## Claims

### Claim 1

A kit for applying a coating exhibiting black color stability for a period of 60 days to an aluminum substrate, the kit comprising:
a first solution comprising
at least about 2 grams per liter of a zinc metal salt;
at least about 2 grams per liter of a sugar acid selected from the group consisting of gluconic acid, glucoheptonic acid, and alkali metal salts thereof;
at least about 20 grams per liter of an alkali metal hydroxide; and
a second solution comprising
at least about 20 grams per liter of a molybdate salt;
at least about 10 grams per liter of an alkanolamine; and
at least about 2 grams per liter of a fluorine acid.

### Claim 2 (depends on 1)

The kit of claim 1, the first solution further comprising
at least about 0.5 grams per liter of an iron metal salt;
at least about 2 grams per liter of a carboxylic acid or alkali metal salt thereof; and
at least 1 gram per liter of an oxidizing agent.

### Claim 3

A composition for applying a coating exhibiting black color stability for a period of 60 days on an aluminum substrate the solution comprising:
at least about 2 grams per liter of a zinc metal salt;
at least about 0.5 grams per liter of an iron metal salt;
at least about 2 grams per liter of a carboxylic acid or alkali metal salt thereof;
at least about 2 grams per liter of a sugar acid selected from the group consisting of gluconic acid, glucoheptonic acid, and alkali metal salts thereof;
at least about 20 grams per liter of an alkali metal hydroxide; and
at least about 1 gram per liter of an oxidizing agent.

### Claim 4 (depends on 1)

The kit of claim 1, the first solution further comprising:
an iron metal salt,
a carboxylic acid or alkali metal salt thereof, and
an oxidizing agent.

### Claim 5 (depends on 1)

The kit of claim 1, the zinc metal salt comprising zinc (II) oxide.

### Claim 6 (depends on 4)

The kit of claim 4, the iron metal salt comprising an iron (III) salt.

### Claim 7 (depends on 6)

The kit of claim 6, the iron (III) salt comprising FeCl3.

### Claim 8 (depends on 2)

The kit of claim 2, the carboxylic acid selected from the group consisting of glycolic acid, malic acid, tartaric acid, and citric acid.

### Claim 9 (depends on 2)

The kit of claim 2, the carboxylic acid or alkali metal salt thereof comprising one or more of sodium tartrate, potassium tartrate, and sodium-potassium tartrate.

### Claim 10 (depends on 1)

The kit of claim 1, the alkali metal hydroxide selected from the group consisting of sodium hydroxide, potassium hydroxide, and lithium hydroxide.

### Claim 11 (depends on 2)

The kit of claim 2, the oxidizing agent comprising an alkali metal nitrate.

### Claim 12 (depends on 1)

The kit of claim 1, the molybdate salt comprising ammonium heptamolybdate.

### Claim 13 (depends on 1)

The kit of claim 1, the alkanolamine selected from the group consisting of monoethanolamine, triethanolamine, and 2-amino-2-methyl-1-propanol.

### Claim 14 (depends on 1)

The kit of claim 1, the alkanolamine comprising 2-amino-2-methyl-1-propanol.

### Claim 15 (depends on 1)

The kit of claim 1, the fluorine acid selected from the group consisting of fluoroboric acid and fluorosilicic acid.
