# US 9,039,494 B1 · Hand-held sharpener with multiple abrasive rods to sharpen a cutting edge of a tool > Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt - Number: US 9,039,494 B1 - Document ID: US9039494B1 - Status: Granted - Kind: B1 - Application number: 13/315,110 - Filed: 2011-12-08 - Granted: 2015-05-26 - Earliest claimed: 2010-12-08 - Assignees: Darex, LLC - Applicants: Daniel T. Dovel - Inventors: Daniel T. Dovel - Web page: https://patentgrep.com/patent/US9039494B1 ## CPC - B24D 15/08: of knives; of razors - B24B 3/54: of hand or table knives - B24D 15/065: {for sharpening both knives and scissors} - B24D: TOOLS FOR GRINDING, BUFFING OR SHARPENING (abrading-bodies specially designed for tumbling apparatus, e.g. abrading-balls B24B31/14; honing tools B24B33/08; lapping tools B24B37/11) - B24B: MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING (grinding of gear teeth B23F, of screw-threads B23G1/36; by electro-erosion B23H; abrasive or related blasting B24C; tools for grinding, buffing or sharpening B24D; polishing compositions C09G1/00; abrasives C09K3/14; electrolytic etching or polishing C25F3/00; grinding arrangements for use on assembled railway tracks E01B31/17); DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS ## Abstract A multi-rod hand-held sharpener includes a handle with an outer grip surface for a hand of a user, a first abrasive rod having a first outer abrasive surface with a first abrasiveness level, and a second abrasive rod having a second outer abrasive surface with a second abrasiveness level different from the first abrasiveness level. At least one guide surface extends toward the first sharpening surface at a selected guide angle non-orthogonal to the first sharpening surface. The user contactingly engages a side of the tool against the guide surface and a cutting edge of the tool against the first abrasive surface, and then advances the side of the tool away from the guide surface and the cutting edge against the first abrasive surface while maintaining the tool at the selected guide angle. An optional second guide adjacent the second abrasive surface at a different angle facilitates micro-beveling. ## Claims ### Claim 1 A hand-held sharpener, comprising: a handle having opposing first and second ends and an outer grip surface disposed between said ends adapted to be gripped by a hand of a user during use of the sharpener to sharpen a cutting tool; a first abrasive rod adapted to extend from the handle in a first direction and having a first outer abrasive surface with a first abrasiveness level; a second abrasive rod adapted to extend from the handle in a second direction and having a second outer abrasive surface with a second abrasiveness level different from the first abrasiveness level; and a first guide surface coupled to the handle comprising a line contact portion that linearly extends toward the first sharpening surface at a single selected first guide angle non-orthogonal to the first sharpening surface, the first guide surface adapted to facilitate orientation of the tool by the user at said first guide angle by contactingly engaging a side of the tool against the line contact portion of the first guide surface and a cutting edge of the tool against the first abrasive surface, the first guide surface further adapted to facilitate movement of the side of the tool away from the first guide surface and sliding advancement of the cutting edge against the first abrasive surface by the user while the user maintains the tool at the first guide angle; and a second guide surface coupled to the handle comprising a line contact portion that linearly extends toward the second sharpening surface at a single selected second guide angle non-orthogonal to the second sharpening surface, the second guide angle greater than the first guide angle, the second guide surface adapted to facilitate orientation of the tool by the user at the second guide angle by contactingly engaging a side of the tool against the line contact portion of the second guide surface and a cutting edge of the tool against the second abrasive surface, the second guide surface further adapted to facilitate movement of the side of the tool away from the second guide surface and sliding advancement of the cutting edge against the first abrasive surface by the user while the user maintains the tool at the second guide angle. ### Claim 2 (depends on 1) The sharpener of claim 1, in which the respective first and second guide surfaces are characterized as flat planar surfaces aligned along the respective line contact portions thereof. ### Claim 3 (depends on 1) The sharpener of claim 1, in which the respective first and second guide surfaces are characterized as curvilinearly extending surfaces that curve away from the respective line contact portions thereof in a direction orthogonal to a longitudinal axis that passes through the first and second abrasive rods. ### Claim 4 (depends on 1) The sharpener of claim 1, in which the first direction is nominally parallel to the second direction. ### Claim 5 (depends on 1) The sharpener of claim 1, in which a selected one of the first or second abrasive rods is characterized as a tapered rod and the first abrasive surface takes a frusto-conical shape, a remaining one of the first or second abrasive rods is characterized as a cylindrical rod and the second abrasive surface takes a cylindrical shape, the respective line contact portions of the first and second guide surfaces extending at a common, third non-orthogonal angle with respect to a longitudinal axis that passes through at least the first abrasive rod, the difference between the first and second angles determined responsive to the difference in shape between the tapered rod and the cylindrical rod. ### Claim 6 (depends on 1) The sharpener of claim 1, in which the first guide surface extends from the first end of the handle adjacent the first abrasive rod, and the second guide surface extends from the second end of the handle adjacent the second abrasive rod. ### Claim 7 (depends on 1) The sharpener of claim 1, in which the respective first and second guide surfaces each extend from the first end of the handle. ### Claim 8 (depends on 1) The sharpener of claim 1, in which the first and second guides further extend from the handle at a common angle with respect to a longitudinal axis of the handle, the longitudinal axis passing through the respective first and second ends of the handle. ### Claim 9 (depends on 1) The sharpener of claim 1, in which the first abrasive rod and the second abrasive rod are integrated into a single rod member which extends from the handle. ### Claim 10 (depends on 1) The sharpener of claim 1, in which the first abrasive rod and the second abrasive rod are moveable between a retracted position within the handle and an extended position extending from the handle. ### Claim 11 (depends on 1) The sharpener of claim 1, in which the first abrasive rod is extendable from a selected one of the first or second ends of the handle, the second abrasive rod is extendable from a selected one of the first or second ends of the handle, and the sharpener further comprises a third abrasive surface affixed to a side of the handle between the first and second ends thereof, the third abrasive surface extending along a selected plane adjacent the handle to facilitate a sharpening operation upon the tool. ### Claim 12 (depends on 11) The sharpener of claim 11, further comprising a flip-open cover member rotatable with respect to the handle between a retracted and extended position, the cover member covering the third abrasive surface in the retracted position and exposing the third abrasive surface in the extended position. ### Claim 13 (depends on 1) The sharpener of claim 1, in which the first guide surface extends from the first end of the handle adjacent a first side of an aperture, the second guide surface extends from the first end of the handle adjacent an opposing second side of the aperture, and the first and second abrasive rods are each configured to be alternately disposed so as to extend through said aperture adjacent the respective first and second guide surfaces in a direction away from the handle. ### Claim 14 A hand-held sharpener, comprising: a handle having a longitudinal axis and an outer grip surface surrounding the axis and adapted to be gripped by a hand of a user during use of the sharpener; a first sharpening stage comprising an elongated first abrasive rod and a first guide surface, the first abrasive rod having a first outer abrasive surface with a first abrasiveness level, the first guide surface having a linearly extending line contact portion extending toward the first sharpening surface at a first guide angle non-orthogonal to the first sharpening surface; a second sharpening stage comprising an elongated second abrasive rod and a second guide surface, the second abrasive rod having a second outer abrasive surface with a second abrasiveness level different from the first abrasiveness level, the second guide surface having a linearly extending line contact portion extending toward the second sharpening surface at a second guide angle non-orthogonal to the second abrasive surface different from the first guide angle; wherein the first sharpening stage is adapted to facilitate a coarse sharpening operation upon a first cutting edge of a tool by the user responsive to contacting engagement of a side of the tool against the first guide surface along the linearly extending line contact portion thereof and concurrent contacting engagement of the first cutting edge of the tool against the first abrasive surface to orient the tool at the first selected guide angle, followed by movement of the side of the tool away from the first guide surface while slidingly advancing the first cutting edge along the first abrasive surface as the tool is nominally maintained by the user at said first selected guide angle, the line contact portion of the first guide surface positioned to provide a visual reference to the user of the first guide angle during the sliding advancement of the tool; and wherein the second sharpening stage is adapted to facilitate a fine sharpening operation upon a second cutting edge of a tool by the user responsive to contacting engagement of a side of the tool against the second guide surface along the linearly extending line contact portion thereof and concurrent contacting engagement of the second cutting edge of the tool against the second abrasive surface to orient the tool at the second selected guide angle, followed by movement of the side of the tool away from the second guide surface while slidingly advancing the second cutting edge along the second abrasive surface as the tool is nominally maintained at said second guide angle, the line contact portion of the second guide surface positioned to provide a visual reference to the user of the second guide angle during the sliding advancement of the tool. ### Claim 15 (depends on 14) The sharpener of claim 14, in which a selected one of the first or second abrasive rods is characterized as a tapered rod and a remaining one of the first or second abrasive rods is characterized as a cylindrical rod. ### Claim 16 (depends on 15) The sharpener of claim 15, in which the respective linearly extending line contact portions of the first and second guide surfaces further each extend at the same angle with respect to a longitudinal axis that passes through a center of at least the first abrasive rod, the different first and second angles established in relation to an angular difference between the tapered rod and the cylindrical rod. ### Claim 17 (depends on 14) The sharpener of claim 14, in which the first guide angle is less than the second guide angle to form a micro-bevel on the tool. ### Claim 18 (depends on 14) The sharpener of claim 14, in which the first and second guide surfaces are formed on a first end of the handle. ### Claim 19 (depends on 14) The sharpener of claim 14, in which the first guide surface is formed on a first end of the handle and a second guide surface is formed on an opposing second end of the handle. ### Claim 20 (depends on 14) The sharpener of claim 14, in which at least a selected one of the first or second rods is retractable within the handle and extendable from a selected end of the handle. ### Claim 21 (depends on 20) The sharpener of claim 20, in which both the first and second rods are retractable within the handle and respectively extendable from the handle. ### Claim 22 (depends on 14) The sharpener of claim 14, in which the first and second abrasive surfaces are non-parallel and the linearly extending line contact portions of the first and second guides are parallel. ### Claim 23 (depends on 14) The sharpener of claim 14, further comprising a third abrasive surface affixed to a side of the handle adapted to sharpen a cutting edge of the tool. ### Claim 24 (depends on 23) The sharpener of claim 23, further comprising a flip-open cover member affixed to the handle which covers the third abrasive surface in a retracted position and rotates with respect to the handle to expose the third abrasive surface in an extended position. ### Claim 25 (depends on 14) The sharpener of claim 14, in which the second sharpening stage is characterized as a slip-on hollow tube member which slidingly engages the first abrasive surface and the first guide surface so that the first rod nests within said tube member. ### Claim 26 (depends on 14) The sharpener of claim 14, in which the first and second abrasive rods extend from the handle in directions nominally parallel to the longitudinal axis of the handle. ### Claim 27 A hand-held sharpener, comprising a handle having opposing first and second ends, a longitudinal axis which passes through said first and second ends and an outer grip surface between said first and second ends surrounding the axis and adapted to be gripped by a hand of a user during use of the sharpener; a first sharpening stage extending from the first end of the handle and comprising an elongated first abrasive rod and a first guide surface, the first abrasive rod having a first outer abrasive surface with a first abrasiveness level, the first guide surface having a line contact portion extending along a nominally straight line toward the first sharpening surface at a first guide angle non-orthogonal to the longitudinal axis; a second sharpening stage extending from the second end of the handle and comprising an elongated second abrasive rod and a second guide surface, the second abrasive rod having a second outer abrasive surface with a second abrasiveness level different from the first abrasiveness level, the second guide surface having a line contact portion extending along a nominally straight line toward the second sharpening surface at a different, second guide angle non-orthogonal to the longitudinal axis; wherein the first sharpening stage is adapted to facilitate a first sharpening operation upon a first cutting edge of a tool by the user responsive to contacting engagement of a side of the tool against the line contact portion of the first guide surface and concurrent contacting engagement of the first cutting edge of the tool against the first abrasive surface to orient the tool at the first guide angle, followed by movement of the side of the tool away from the first guide surface while slidingly advancing the first cutting edge along the first abrasive surface as the tool is nominally maintained at said first guide angle, the first guide surface oriented to provide a visual reference to the user of the first guide angle during said sliding advancement; and wherein the second sharpening stage is adapted to facilitate a second sharpening operation upon a second cutting edge of the tool by the user responsive to contacting engagement of the side of the tool against the line contact portion of the second guide surface and concurrent contacting engagement of the second cutting edge of the tool against the second abrasive surface to orient the tool at the second guide angle, followed by movement of the side of the tool away from the second guide surface while slidingly advancing the second cutting edge along the second abrasive surface as the tool is nominally maintained at said second selected guide angle, the second guide angle oriented to provide a visual reference to the user of the second guide angle during said sliding advancement. ### Claim 28 (depends on 27) The sharpener of claim 27, in which the first and second guide surfaces are each disposed at the first end of the handle. ### Claim 29 (depends on 27) The sharpener of claim 27, in which the first and second rods are each respectively moveable between a retracted position within the handle and an extended position extending from the handle. ### Claim 30 (depends on 27) The sharpener of claim 27, further comprising a third abrasive surface affixed to a side of the handle between said first and second ends.