# US 9,039,462 B2 · Cell voltage measuring connector for fuel cell stack > Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt - Number: US 9,039,462 B2 - Document ID: US9039462B2 - Status: Granted - Kind: B2 - Application number: 13/887,842 - Filed: 2013-05-06 - Published: 2013-11-28 - Granted: 2015-05-26 - Earliest claimed: 2012-05-04 - Assignees: Hyundai Motor Company; Kia Motors Corporation - Applicants: Hyundai Motor Company; Kia Motors Corporation - Inventors: Byung Chan Yoon; Haeng Jin Ko; Jung Do Suh; Young Bum Kum - Web page: https://patentgrep.com/patent/US9039462B2 ## CPC - H01M 8/2465: Details of groupings of fuel cells - H01M 8/04552: {of the individual fuel cell} - H01R 13/4365: {comprising a temporary and a final locking position} - H01R 13/639: Additional means for holding or locking coupling parts together, after engagement, {e.g. separate keylock, retainer strap} - G01R 1/0416: {Connectors, terminals (G01R1/0425 and G01R1/0433 take precedence; with measurement function for battery poles G01R31/364)} - H01M 2250/20: Fuel cells in motive systems, e.g. vehicle, ship, plane - H01R 2201/26: for vehicles - Y02E 60/50: Fuel cells - Y02T 90/40: Application of hydrogen technology to transportation, e.g. using fuel cells - H01M: PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY - H01R: ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS - G01R: MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES (indicating correct tuning of resonant circuits H03J3/12) - Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION - Y02T: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION ## Abstract A connector that may be prevented from detaching from separating plates of a stack even when vibrations or an external impact of a vehicle occurs by maintaining a locking state in which locking bosses of a CPA are inserted into lock grooves of terminals of separating plates. In addition, connecting points of connecting pieces of connecting terminals are spaced apart to not contact each other with respect to a contact line. The connecting terminals are not detached from the separating plates even when the separating plates is a ultra-slim film having a thickness of about 0.1 mm or less, making it possible to increase a reliability of a product. ## Claims ### Claim 1 A cell voltage measuring connector for a fuel cell stack mounted to terminal rows formed by a plurality of terminals formed on sides of separating plates of the stack, the cell voltage measuring connector comprising: a housing including: terminal insertion slits on a rear surface thereof; connecting terminal insertion apertures that communicate with the terminal insertion slits on a front surface thereof; terminal positioning assurance terminal insertion apertures disposed above the connecting terminal insertion apertures; and locks that correspond to lock grooves formed in the terminals of the separating plates; connecting terminals each having a terminal connecting portion inserted into the connecting terminal insertion aperture and connected to the terminal of the separating plate and a wire chucking portion that extends from the terminal connecting portion to surround a wire; a terminal positioning assurance component (TPA) mounted to a front surface of the housing to press-fit the connecting terminals inserted into the housing; and a connector position assurance component (CPA) locked with the lock grooves when inserted into the locks to prevent the housing from detaching from the separating plates, wherein the terminal connecting portion has connecting pieces widened while contacting opposite side surfaces of the terminal to prevent connecting points of the connecting pieces from contacting each other with respect to a contact line, and the connecting terminals remain attached to the separating plates even when the separating plates constitute an ultra-slim film. ### Claim 2 (depends on 1) The cell voltage measuring connector of claim 1, wherein locking bosses are formed on opposite side surfaces of the CPA, and locking steps are formed at opposite sides of the locks to be stopped by the locking bosses. ### Claim 3 (depends on 1) The cell voltage measuring connector of claim 1, further comprising: a plurality of stoppers and a plurality of locking bosses formed at lower portions of a front surface of the CPA; stopping steps that contact the stoppers are formed on an upper surface of the housing to restrict a position of the CPA before the CPA is locked; and locking grooves coupled to the locking bosses are formed at an inner side of the housing. ### Claim 4 (depends on 1) The cell voltage measuring connector of claim 1, wherein a lock releasing aperture that releases the lock of the CPA is formed on a front surface of the CPA. ### Claim 5 (depends on 1) The cell voltage measuring connector of claim 1, further comprising: recessed surfaces formed on opposite surfaces of the housing; and side fixing pieces formed at opposite sides of the TPA to correspond to the recessed surfaces, wherein the side fixing pieces of the TPA are attached to the recessed surfaces of the housing during assembly thereof. ### Claim 6 (depends on 1) The cell voltage measuring connector of claim 1, further comprising: first locking bosses formed on the recessed surfaces to be coupled to the side fixing pieces; second locking bosses formed on an upper surface of the housing; upper fixing pieces formed at upper portions of the TPA to be coupled to the second locking bosses; fixing steps formed on a lower surface of the housing at a predetermined interval; lower fixing pieces inserted between the fixing steps are formed at lower portions of the TPA, wherein the TPA includes apertures that correspond to the connecting terminal insertion apertures, and TPA terminals inserted into the connecting terminal insertion apertures protrude from an inner surface of the TPA. ### Claim 7 (depends on 1) The cell voltage measuring connector of claim 1, wherein the terminal connecting portion of the connecting terminal has a parallelepiped shape having an opened front side. ### Claim 8 (depends on 1) The cell voltage measuring connector of claim 1, further comprising: terminal insertion slits formed on an upper surface and a lower surface of the terminal connecting portion, wherein front ends of left and right side surfaces of the terminal connecting portion have V-shaped connecting pieces which are bent to extend inward. ### Claim 9 (depends on 1) The cell voltage measuring connector of claim 1, wherein rear sides of the left and right side surfaces of the terminal connecting portion have support pieces which are bent to extend inward and then bent to extend upward. ### Claim 10 A cell voltage measuring connector for a fuel cell stack, comprising: a housing includes: terminal insertion slits on a rear surface thereof to be mounted to terminal rows, which are formed by a plurality of terminals formed on sides of separating plates of the stack; and locks that correspond to lock grooves on an upper surface thereof; connecting terminals inserted into connecting terminal insertion apertures of the housing; a terminal positioning assurance component (TPA) mounted to a front surface of the housing to press-fit the connecting terminals inserted into the housing; a connector position assurance component (CPA) locked with the lock groove when inserted into the locks to prevent the housing from detaching from separating plates; and connecting terminals each having a terminal connecting portion inserted into the connecting terminal insertion aperture and connected to the terminal of the separating plate and a wire chucking portion that extends from the terminal connecting portion to surround a wire, wherein the terminal connecting portion has connecting pieces widened while contacting opposite side surfaces of the terminal to prevent connecting points of the connecting pieces from contacting each other with respect to a contact line, and the connecting terminals remain attached to the separating plates even when the separating plates constitute an ultra-slim film. ### Claim 11 A cell voltage measuring connector for a fuel cell stack mounted to terminal rows formed by a plurality of terminals formed on sides of separating plates of the stack, the cell voltage measuring connector comprising: a housing having locks that correspond to lock grooves formed in the plurality of terminals of the separating plates; a connector position assurance component (CPA) locked with the lock grooves when inserted into the locks to prevent the housing from detaching from the separating plates; and connecting terminals each having a terminal connecting portion inserted into a connecting terminal insertion aperture and connected to the terminal of the separating plate and a wire chucking portion that extends from the terminal connecting portion to surround a wire, wherein the terminal connecting portion has connecting pieces widened while contacting opposite side surfaces of the terminal to prevent connecting points of the connecting pieces from contacting each other with respect to a contact line, and the connecting terminals remain attached to the separating plates even when the separating plates constitute an ultra-slim film. ### Claim 12 (depends on 11) The cell voltage measuring connector of claim 11, wherein the housing further includes: terminal insertion slits on a rear surface thereof; connecting terminal insertion apertures that communicate with the terminal insertion slits on a front surface thereof; and terminal positioning assurance terminal insertion apertures disposed above the connecting terminal insertion apertures. ### Claim 13 (depends on 11) The cell voltage measuring connector of claim 11, further comprising: connecting terminals each having a terminal connecting portion inserted into the connecting terminal insertion aperture and connected to the terminal of the separating plate and a wire chucking portion that extends from the terminal connecting portion to surround a wire; and a terminal positioning assurance component (TPA) mounted to a front surface of the housing to press-fit the connecting terminals inserted into the housing. ### Claim 14 (depends on 11) The cell voltage measuring connector of claim 11, wherein locking bosses are formed on opposite side surfaces of the CPA, and locking steps are formed at opposite sides of the locks to be stopped by the locking bosses. ### Claim 15 (depends on 11) The cell voltage measuring connector of claim 11, further comprising: a plurality of stoppers and a plurality of locking bosses formed at lower portions of a front surface of the CPA; stopping steps that contact the stoppers are formed on an upper surface of the housing to restrict a position of the CPA before the CPA is locked; and locking grooves coupled to the locking bosses are formed at an inner side of the housing. ### Claim 16 (depends on 11) The cell voltage measuring connector of claim 11, wherein a lock releasing aperture that releases the lock of the CPA is formed on a front surface of the CPA. ### Claim 17 (depends on 11) The cell voltage measuring connector of claim 11, further comprising: recessed surfaces formed on opposite surfaces of the housing; and side fixing pieces formed at opposite sides of the TPA to correspond to the recessed surfaces, wherein the side fixing pieces of the TPA are attached to the recessed surfaces of the housing during assembly thereof. ### Claim 18 (depends on 11) The cell voltage measuring connector of claim 11, further comprising: first locking bosses formed on the recessed surfaces to be coupled to the side fixing pieces; second locking bosses formed on an upper surface of the housing; upper fixing pieces formed at upper portions of the TPA to be coupled to the second locking bosses; fixing steps formed on a lower surface of the housing at a predetermined interval; lower fixing pieces inserted between the fixing steps are formed at lower portions of the TPA, wherein the TPA includes apertures that correspond to the connecting terminal insertion apertures, and TPA terminals inserted into the connecting terminal insertion apertures protrude from an inner surface of the TPA.