# US 9,039,461 B2 · Electrical connector

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- Number: US 9,039,461 B2
- Document ID: US9039461B2
- Status: Granted
- Kind: B2
- Application number: 13/938,556
- Filed: 2013-07-10
- Published: 2014-01-16
- Granted: 2015-05-26
- Earliest claimed: 2012-07-13
- Assignees: Advanced Connectek Inc.
- Applicants: Advanced-Connectek Inc.
- Inventors: Wei Wan; Shu-Lin Duan; Hua-Yan Wu; Xiao-Juan Qi
- Web page: https://patentgrep.com/patent/US9039461B2

## CPC

- H01R 13/04: Pins or blades for co-operation with sockets
- H01R 24/62: Sliding engagements with one side only, e.g. modular jack coupling devices
- H01R 2107/00: Four or more poles
- H01R: ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS

## Abstract

An electrical connector includes a metal body and an insulation body received in the metal body and having therein first terminals and second terminals. Each first and second terminal has a connecting segment extending outward and a bent formed on a distal end of the connecting segment.

## Claims

### Claim 1

An electrical connector comprising:
a metal shell;
an insulation housing received in the metal shell;
first terminals and second terminals aligned alternatively in the insulation housing, each of the first terminals having a first contact portion and a first bend portion formed on opposite distal ends from each other, each of the second terminals having a second contact portion and a second bend portion formed on opposite distal ends from each other, the first contact portion and the second contact portions being interleaved relative to each other; and
a connecting segment connecting the first terminals to the second terminals, after the first and second terminals are connected to each other with the connecting segment then the first and second terminals and the connecting segment are mounted onto the insulation housing via an insert molding process so that the first contact portions and the second contact portions are embedded in the insulation housing, and the connecting segment being adjacent to the first and second bend portions and substantially perpendicular to the first terminals and the second terminals.

### Claim 2 (depends on 1)

The electrical connector as claimed in claim 1, wherein the metal shell defines a receiving cavity.

### Claim 3 (depends on 2)

The electrical connector as claimed in claim 2, wherein the insulation housing has a tongue portion for being received in the receiving cavity.

### Claim 4 (depends on 1)

The electrical connector as claimed in claim 1 further comprising a casing to be assembled with the metal shell and the insulation housing.

### Claim 5 (depends on 1)

The electrical connector as claimed in claim 1, wherein the electrical connector is a HDMI electrical connector.

### Claim 6

A method of manufacturing an electrical connector, comprising:
aligning alternatively first terminals and second terminals to be embedded in an insulation housing, each of the first terminals having a first contact portion and a first bend portion formed on opposite distal ends from each other, each of the second terminals having a second contact portion and a second bend portion formed on opposite distal ends from each other, the first contact portions and the second contact portions being interleaved relative to each other in a side view;
connecting the first terminals to the second terminals with a connecting segment, the connecting segment being adjacent to the first and second bend portions and substantially perpendicular to the first terminals and the second terminals;
after the connecting, mounting the first and second terminals and the connecting segment onto the insulation housing via insert molding process so that the first and second terminals are embedded in the insulation housing; and
inserting the insulation housing into a metal shell.