# US 9,039,429 B2 · Wire-to-board connector

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- Number: US 9,039,429 B2
- Document ID: US9039429B2
- Status: Granted
- Kind: B2
- Application number: 13/981,272
- Filed: 2011-08-10
- Published: 2013-11-14
- Granted: 2015-05-26
- Earliest claimed: 2011-03-23
- Assignees: Japan Aviation Electronics Industry, Limited
- Applicants: Kenichi Shimoji
- Inventors: Kenichi Shimoji
- Web page: https://patentgrep.com/patent/US9039429B2

## CPC

- H01R 12/75: connecting to cables except for flat or ribbon cables
- H01R 12/728: {Coupling devices without an insulating housing provided on the edge of the PCB}
- H01R 13/20: Pins, blades, or sockets shaped, or provided with separate member, to retain co-operating parts together
- H01R 12/7088: {Arrangements for power supply}
- H01R 13/055: {co-operating with sockets having a rectangular transverse section}
- H01R 13/113: {co-operating with pins or blades having a rectangular transverse section}
- H01R 13/642: by position or shape of contact members
- H01R 2101/00: One pole
- H01R: ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS

## Abstract

A wire-to-board connector includes a plug attached to an electric wire and a receptacle mounted on a substrate. The plug and receptacle are formed by bending a metal plate. The electric wire is electrically connected to the substrate by fitting the plug with the receptacle. The receptacle includes an accommodating section formed in a tubular shape. The plug includes an insertion section to be inserted into the accommodating section. The insertion section has a claw and the accommodating section has an engaging surface. By inserting the insertion section into the accommodating section, the claw is engaged with the engaging surface and the plug is fitted with the receptacle. The claw and the engaging surface are configured so as to prevent a pull-out force acted on the electric wire from acting to disengage the engaged state between the claw and the engaging surface.

## Claims

### Claim 1

A wire-to-board connector comprising: a first terminal attached to an electric wire; and a second terminal mounted on a substrate, wherein the first and second terminals are formed of metal, and the electric wire is electrically connected to the substrate by fitting the first terminal with the second terminal, and wherein
the second terminal comprises an accommodating section formed into a tubular shape by bending a metal plate and a mounting section including a leg, the leg connecting to the accommodating section and being soldered on the substrate,
the first terminal comprises an insertion section to be inserted into the accommodating section,
the insertion section is provided with a claw section and the accommodating section is provided with an engaging section,
through an insertion of the insertion section into the accommodating section, the claw section is engaged with the engaging section and the first terminal is thereby fitted with the second terminal
in a joint of the accommodating section, which is formed into the tubular shape by bending the metal plate, a shape retaining mechanism for retaining the tubular shape of the accommodating section is formed, and
the shape retaining mechanism is implemented by a shape retaining protrusion and a shape retaining protrusion accommodating hole in which the shape retaining protrusion is accommodated.

### Claim 2 (depends on 1)

The wire-to-board connector according to claim 1, wherein the insertion section comprises a cantilever-shaped lock spring strip, and the claw section is formed in the lock spring strip.

### Claim 3 (depends on 2)

The wire-to-board connector according to claim 2, wherein the insertion section comprises a pair of mutually-opposed side plates.

### Claim 4 (depends on 3)

The wire-to-board connector according to claim 3, wherein the lock spring strip is formed between the pair of mutually-opposed side plates.

### Claim 5 (depends on 4)

The wire-to-board connector according to claim 4, wherein
the cantilever-shaped lock spring strip is formed in a place closer to one of the pair of side plates than to the other side plate, and
a key insertion gap is formed between the lock spring strip and the other side plate.

### Claim 6 (depends on 5)

The wire-to-board connector according to claim 5, wherein an improper insertion prevention protrusion to be inserted into the key insertion gap is formed in the accommodating section.

### Claim 7 (depends on 6)

The wire-to-board connector according to claim 6, wherein the improper insertion prevention protrusion is formed by lancing from a part of a peripheral wall of the accommodating section.

### Claim 8 (depends on 7)

The wire-to-board connector according to claim 7, wherein
a lock hole is formed in the peripheral wall of the accommodating section, and
the engaging section is formed in an inner peripheral surface of the lock hole.

### Claim 9 (depends on 8)

The wire-to-board connector according to claim 8, wherein the improper insertion prevention protrusion is formed by lancing when the lock hole is formed.

### Claim 10 (depends on 1)

The wire-to-board connector according to claim 1, wherein
a lock hole is formed in a peripheral wall of the accommodating section, and
the engaging section is formed in an inner peripheral surface of the lock hole.

### Claim 11 (depends on 1)

The wire-to-board connector according to claim 1, wherein a blocking plate is formed in an opened end of the accommodating section that is opposite to an opened end into which the insertion section is inserted.

### Claim 12 (depends on 1)

The wire-to-board connector according to claim 1, wherein the accommodating section comprises a cantilever-shaped contact spring strip.

### Claim 13 (depends on 1)

The wire-to-board connector according to claim 1, wherein the accommodating section is formed into a rectangular-tube shape.

### Claim 14 (depends on 1)

The wire-to-board connector according to claim 1, wherein the second terminal comprises a pair of mutually-opposed side plates, and one of the pair of the side plates extends to form a guide strip that guides the insertion of the insertion section into the accommodating section.

### Claim 15

A wire-to-board connector comprising:
a first terminal attached to an electric wire; and
a second terminal mounted on a substrate, wherein the first and second terminals are formed of metal, and the electric wire is electrically connected to the substrate by fitting the first terminal with the second terminal, and wherein
the second terminal comprises an accommodating section formed into a tubular shape,
the first terminal comprises an insertion section to be inserted into the accommodating section,
the insertion section is provided with a claw section and the accommodating section is provided with an engaging section, and
through an insertion of the insertion section into the accommodating section, the claw section is engaged with the engaging section and the first terminal is thereby fitted with the second terminal,
wherein the insertion section comprises a cantilever-shaped lock spring strip formed between a pair of mutually-opposed side plates, the claw section is formed in the cantilever-shaped lock spring strip, and the cantilever-shaped lock spring strip is formed in a place closer to one of the pair of side plates than to the other side plate, and a key insertion gap is formed between the lock spring strip and the other side plate.

### Claim 16

A wire-to-board connector comprising:
a first terminal attached to an electric wire; and
a second terminal mounted on a substrate, wherein the first and second terminals are formed of metal, and the electric wire is electrically connected to the substrate by fitting the first terminal with the second terminal, and wherein
the second terminal comprises an accommodating section formed into a tubular shape,
the first terminal comprises an insertion section to be inserted into the accommodating section,
the insertion section is provided with a claw section and the accommodating section is provided with an engaging section, and
through an insertion of the insertion section into the accommodating section, the claw section is engaged with the engaging section and the first terminal is thereby fitted with the second terminal,
wherein the insertion section comprises a cantilever-shaped lock spring strip formed between a pair of mutually-opposed side plates, and the cantilever-shaped lock spring strip is formed in a place closer to one of the pair of side plates than to the other side plate, and a key insertion gap is formed between the lock spring strip and the other side plate.
