# US 9,039,140 B2 · Inkjet recording method and recording apparatus

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- Number: US 9,039,140 B2
- Document ID: US9039140B2
- Status: Granted
- Kind: B2
- Application number: 14/386,819
- Filed: 2013-04-01
- Published: 2015-02-12
- Granted: 2015-05-26
- Earliest claimed: 2012-04-04
- Assignees: Mimaki Engineering Co., Ltd.
- Applicants: Mimaki Engineering Co., Ltd.
- Inventors: Masaru Ohnishi
- Web page: https://patentgrep.com/patent/US9039140B2

## CPC

- B41J 2/0451: {for detecting failure, e.g. clogging, malfunctioning actuator}
- B41J 2/15: for serial printing
- B41J 2/2139: {Compensation for malfunctioning nozzles creating dot place or dot size errors (generating single droplets or particles on demand by pressure, e.g. electromechanical transducers B41J2/045)}
- G06K 15/107: {Mask selection}
- B41J 2/2142: {Detection of malfunctioning nozzles (generating single droplets or particles on demand by pressure, e.g. electromechanical transducers B41J2/045, B41J2/05; jet deflection sensors B41J2/125; for cleaning purposes B41J2/16579)}
- B41J: TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- G06K: GRAPHICAL DATA READING (image or video recognition or understanding G06V); PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS

## Abstract

The present invention addresses the problem of improving the quality of recorded images in ink jet recording technologies in which a plurality of nozzle lines that discharge ink of the same color are used. As a solution, nozzle lines (10) of n columns (where n is a natural number of three or more) each record a recording pixel column (2) on a recording medium by discharging ink of the same color while scanning over the recording medium (1); and when the nozzle lines (10) of n columns each extract a recording pixel column (2), which is recorded in a single scan, for each n columns in the scanning direction, ink is discharged in such a manner that there are at least two permutation patterns for the nozzle columns (10) that record each column of the extracted recording pixel columns (3).

## Claims

### Claim 1

An inkjet recording method, comprising:
a scanning process in which nozzle arrays of “n” rows for ejecting ink of same color are scanned on a recording medium along a scanning direction and the nozzle arrays respectively eject ink on the recording medium to respectively record recording pixel rows on the recording medium, wherein “n” is a natural number of 3 or more;
wherein each of the nozzle arrays is comprised of one nozzle or more nozzles aligned along a sub-scanning direction perpendicular to the scanning direction, and the nozzles of the respective nozzle arrays are aligned along the scanning direction; and
wherein, in the scanning process, the respective nozzle arrays of the “n” rows eject ink so that, when the recording pixel rows recorded by one scanning are extracted every “n” rows along the scanning direction, number of permutation patterns of the nozzle arrays for recording respective rows of extracted recording pixel rows is two or more.

### Claim 2 (depends on 1)

The inkjet recording method according to claim 1, wherein
the nozzle arrays of the “n” rows are selected from “m” rows of the nozzle arrays provided in a recording head, wherein “m” is a natural number of “n+1” or more, and
the scanning process comprises: a reselection process in which the nozzle arrays of the “n” rows are reselected from the nozzle arrays of the “m” rows.

### Claim 3 (depends on 2)

The inkjet recording method according to claim 2, further comprising:
a failed nozzle detection process in which a failed nozzle is detected,
wherein, in the reselection process, a failed nozzle array including a detected failed nozzle is not selected.

### Claim 4 (depends on 2)

The inkjet recording method according to claim 2, further comprising:
a failed nozzle detection process in which a failed nozzle is detected,
wherein in the scanning process, when ink is to be ejected from the detected failed nozzle, ink is ejected from a substitute nozzle instead of the failed nozzle, and
wherein the substitute nozzle is selected so that a recording pixel which is to be originally recorded by the substitute nozzle and a recording pixel which is to be recorded by the failed nozzle are not adjacent to each other.

### Claim 5 (depends on 1)

The inkjet recording method according to claim 1, further comprising:
a failed nozzle detection process in which a failed nozzle is detected,
wherein in the scanning process, when ink is to be ejected from the detected failed nozzle, ink is ejected from a substitute nozzle instead of the failed nozzle, and
wherein the substitute nozzle is selected so that a recording pixel which is to be originally recorded by the substitute nozzle and a recording pixel which is to be recorded by the failed nozzle are not adjacent to each other.

### Claim 6 (depends on 1)

The inkjet recording method according to claim 1, wherein
at an arbitrary time of scanning in the scanning process, a part of an end part in the sub-scanning direction of the recording pixel row is thinned out and a remaining part is recorded, and a thinning-out part is recorded at another time of scanning.

### Claim 7

An inkjet recording apparatus, comprising:
nozzle arrays of “n” rows for ejecting ink of same color, wherein “n” is a natural number of 3 or more,
wherein each of the nozzle arrays is comprised of one nozzle or more nozzles aligned along a sub-scanning direction perpendicular to the scanning direction, and the nozzles of the respective nozzle arrays are aligned along the scanning direction, and
a main control section that controls the nozzle arrays such that:
the nozzle arrays of the “n” rows are scanned on a recording medium along a scanning direction and respectively eject ink on the recording medium to respectively record recording pixel rows on the recording medium, and
the respective nozzle arrays of the “n” rows eject ink so that, when the recording pixel rows recorded by one scanning are extracted every “n” rows along the scanning direction, a number of permutation patterns of the nozzle arrays for recording respective rows of extracted recording pixel rows is two or more.
