# US 9,038,784 B2 · Wearing indicator

> Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt

- Number: US 9,038,784 B2
- Document ID: US9038784B2
- Status: Granted
- Kind: B2
- Application number: 13/713,067
- Filed: 2012-12-13
- Published: 2014-06-19
- Granted: 2015-05-26
- Earliest claimed: 2012-12-13
- Assignees: Akebono Brake Corporation
- Applicants: Akebono Brake Corporation
- Inventors: Brian Lewis Boyle
- Web page: https://patentgrep.com/patent/US9038784B2

## CPC

- F16D 66/02: Apparatus for indicating wear
- B60T 17/22: Devices for monitoring or checking brake systems; Signal devices
- F16D 55/225: the braking members being brake pads
- F16D: COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- B60T: VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL (electrodynamic brake systems for vehicle, in general B60L; brakes per se, i.e. devices where braking effect occurs, including ultimate brake actuators, F16D); ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES

## Abstract

A wear indicator comprising: (a) a connector that attaches the wear indicator to a brake pad, the brake pad including a friction material having a plane; (b) a scraper; and (c) an indicator portion; wherein the indicator portion forms a cantilever connection with the scraper and extends parallel to the plane of the friction portion.

## Claims

### Claim 1

A wear indicator comprising:
a. a connector that attaches the wear indicator to a brake pad, the brake pad including a friction material having a plane;
b. a scraper configured to contact a rotor in a brake system; and
c. an indicator portion;
wherein the indicator portion forms a cantilever connection with the scraper and extends parallel to the plane of the friction material; and
wherein the indicator portion includes an indicator body and the indicator body is generally hour glass shaped.

### Claim 2 (depends on 1)

The wear indicator of claim 1, wherein at least two indicator ends extend from the indicator body.

### Claim 3 (depends on 2)

The wear indicator of claim 2, wherein the at least two indicator ends are substantially discrete from each other and extend substantially parallel to each other.

### Claim 4 (depends on 1)

The wear indicator of claim 1, wherein the scraper includes a scraper body and a scraper indicator, and the scraper indicator extends over the friction material.

### Claim 5 (depends on 4)

The wear indicator of claim 4, wherein the scraper indicator is configured so that the scraper indicator is substantially free of any deformation during contact.

### Claim 6 (depends on 1)

The wear indicator of claim 1, wherein the scraper is attached to the connector so that the scraper extends over at least a portion of the brake pad and a gap is formed between at least a portion of the brake pad and the scraper.

### Claim 7 (depends on 1)

The wear indicator of claim 1, wherein the connector includes a connection body and a connection plate on each side of the connection body that attach the wear indicator to the brake pad.

### Claim 8

A wear indicator comprising:
a. a connector that attaches the wear indicator to a brake pad, the brake pad including a friction material having a plane;
b. a scraper configured to contract a rotor in a brake system; and
c. an indicator portion;
wherein the indicator portion forms a cantilever connection with the scraper and extends parallel to the plane of the friction material; and
wherein the indicator portion includes an indicator body and an indicator end having a tuning fork shape that extends from the indicator body.

### Claim 9

A wear indicator comprising:
a. a connector that attaches the wear indicator to a pressure plate of a brake member;
b. a scraper configured to contact a rotor in a brake system that extends from the pressure plate of the brake member over a friction material so that when a predetermined amount of the friction material is removed the scraper assists in creating an indication; and
c. an indicator portion that works in conjunction with the scraper to create the indication;
wherein the scraper is located between the connector and the indicator portion; and
wherein the indicator portion is generally planar and is free of any bends having an angle of 45 degrees or more.

### Claim 10 (depends on 9)

The wear indicator of claim 9, wherein the indicator portion and the scraper form an angle of less than about 30 degrees.

### Claim 11 (depends on 9)

The wear indicator of claim 9, wherein the indicator portion is substantially aligned with the pressure plate of the brake member.

### Claim 12 (depends on 9)

The wear indicator of claim 9, wherein the indicator portion is at least 8 mm in length and has a fixed end that is connected to the scraper and a free end that extends over the pressure plate of the brake member so that the indicator portion is free to move to create the indication.

### Claim 13 (depends on 9)

The wear indicator of claim 9, wherein the indicator portion includes an indicator body that has a narrow neck region.

### Claim 14

A brake system comprising:
a. a rotor having a pair of opposing faces defining a plane;
b. one or more brake members comprising:
i. a pressure plate and
ii. a friction material having a plane that extends along a longitudinal axis; wherein one of the one or more brake members extends on each side of the rotor;
c. one or more wear indicators comprising:
i. a connector for attaching the one or more wear indicators to the pressure plate of the one or more brake members;
ii. a scraper configured to contact the rotor that extends over the friction material so that when an amount of friction material is removed the scraper extends beyond the friction material creating a sound; and
iii. an indicator portion that extends along the pressure plate;
wherein the indicator portion forms a cantilever connection with the scraper and extends parallel to the plane of the friction material; and
wherein the shape of the wear indicator substantially follows one or more contours of the pressure plate; and
wherein the indicator portion includes an indicator body attached to and extending from the scraper and the indicator body extends from the scraper in a direction of rotation of the rotor.

### Claim 15 (depends on 14)

The brake system of claim 14, wherein the indicator portion is entirely located within an area determined by the size of the pressure plate.

### Claim 16 (depends on 14)

The brake system of claim 14, wherein the indicator portion does not extend beyond a width of the pressure plate on a side of the brake member proximate to the friction material.

### Claim 17 (depends on 14)

The brake system of claim 14, wherein the indicator portion is free of extension over a side of the pressure plate proximate to the friction material and over a side of the pressure plate opposite the friction material.

### Claim 18 (depends on 14)

The brake system of claim 14, wherein the indicator portion includes indicator ends extending from the indicator body, and the indicator and form a cantilever connection with the indicator body so that the indicator ends extend over the pressure plate without contacting the pressure plate.
