# US 9,038,773 B2 · Acoustic cover assembly

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- Number: US 9,038,773 B2
- Document ID: US9038773B2
- Status: Granted
- Kind: B2
- Application number: 13/589,711
- Filed: 2012-08-20
- Published: 2014-02-20
- Granted: 2015-05-26
- Earliest claimed: 2012-08-20
- Assignees: W. L. Gore & Associates, Inc.
- Applicants: Chad Banter
- Inventors: Chad Banter
- Web page: https://patentgrep.com/patent/US9038773B2

## CPC

- G10K 11/002: {Devices for damping, suppressing, obstructing or conducting sound in acoustic devices (G10K1/06 - G10K1/10 take precedence; for electro-mechanical transducers for communication H04R3/002)}
- G10K 11/18: Methods or devices for transmitting, conducting or directing sound (G10K11/02, G10K11/36 take precedence)
- H04R 1/023: {Screens for loudspeakers}
- H04R 1/086: {Protective screens, e.g. all weather or wind screens}
- H04R 25/654: {Ear wax retarders}
- Y10T 156/10: Methods of surface bonding and/or assembly therefor
- G10K: SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
- H04R: LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; ELECTRIC HEARING AIDS; PUBLIC ADDRESS SYSTEMS (producing sounds with frequency not determined by supply frequency G10K)
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

An acoustic protective cover assembly comprising a porous membrane and an acoustic gasket is disclosed. The porous membrane is bonded to the acoustic gasket at a peripheral region, the membrane is left unhanded at a central region. The acoustic gasket comprises a composite of a porous polytetrafluoroethylene (PTFE) polymer matrix of polymeric nodes interconnected by fibrils, resilient expandable microspheres embedded within the matrix.

## Claims

### Claim 1

An acoustic protective cover assembly comprising:
a. an acoustic gasket comprising a composite of a porous expanded polytetrafluoroethylene (PTFE) polymer matrix having polymeric nodes interconnected by fibrils and resilient expandable microspheres within the matrix, and
b. cover material bonded to said acoustic gasket at a peripheral region of the cover and unbonded at a central region of the cover.

### Claim 2 (depends on 1)

The acoustic cover assembly of claim 1 wherein the cover material comprises a membrane.

### Claim 3 (depends on 2)

The acoustic cover assembly of claim 2 wherein the cover material comprises porous expanded PTFE.

### Claim 4 (depends on 1)

The acoustic cover assembly of claim 1 wherein the cover material is oleophobic.

### Claim 5 (depends on 1)

The acoustic cover assembly of claim 1 wherein the cover material is selected from the group consisting of non-porous films, woven fabrics and non-woven materials.

### Claim 6 (depends on 1)

The acoustic protective cover assembly of claim 1, wherein the acoustic gasket further comprises an elastomer disposed within the matrix.

### Claim 7 (depends on 6)

The acoustic protective cover assembly of claim 6 in which the elastomer comprises silicone.

### Claim 8 (depends on 1)

The acoustic protective cover assembly of claim 1 in which the gasket material and cover material are bonded together with a double-sided pressure sensitive adhesive at the perimeter of the cover material.

### Claim 9

An acoustic protective cover assembly comprising:
a. an acoustic gasket consisting of:
i. a porous polytetrafluoroethylene (PTFE) polymer matrix having polymeric nodes interconnected by fibrils,
ii. resilient expandable microspheres embedded within the matrix, and
iii. elastomer disposed within the matrix
b. a cover material adjacent to the acoustic gasket such that the gasket contacts a peripheral portion of the cover material.

### Claim 10

An acoustic device having an acoustic transducer, an aperture for the passage of acoustic energy and an acoustic cover assembly covering the aperture, the acoustic cover assembly comprising:
a. an acoustic gasket surrounding the aperture, the gasket comprising a composite of a porous expanded polytetrafluoroethylene (PTFE) polymer matrix of polymeric nodes interconnected by fibrils and resilient expandable microspheres within the matrix and
b. a cover material bonded to said acoustic gasket and covering the aperture.

### Claim 11

A method of covering an aperture of an acoustic device comprising
a. surrounding the aperture with an acoustic gasket, the acoustic gasket comprising a composite of a porous expanded polytetrafluoroethylene (PTFE) polymer matrix of nodes interconnected by fibrils and resilient expandable microspheres within the matrix, and
b. bonding a cover material to the acoustic gasket wherein the cover material covers the aperture.

### Claim 12 (depends on 1)

The acoustic protective cover assembly of claim 1, wherein each of the resilient expandable microspheres comprises a body of resinous materials encapsulating a volatile fluid.

### Claim 13 (depends on 9)

The acoustic protective cover assembly of claim 9, wherein each of the resilient expandable microspheres comprises a body of resinous materials encapsulating a volatile fluid.

### Claim 14 (depends on 10)

The acoustic device of claim 10, wherein each of the resilient expandable microspheres comprises a body of resinous materials encapsulating a volatile fluid.

### Claim 15 (depends on 11)

The method of claim 11, wherein each of the resilient expandable microspheres comprises a body of resinous materials encapsulating a volatile fluid.
