# US 9,038,341 B2 · Modular flooring system

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- Number: US 9,038,341 B2
- Document ID: US9038341B2
- Status: Granted
- Kind: B2
- Application number: 14/301,771
- Filed: 2014-06-11
- Published: 2015-04-09
- Granted: 2015-05-26
- Earliest claimed: 2013-10-07
- Assignees: Newtechwood Corporation
- Applicants: Newtechwood, Ltd.
- Inventors: Richard Chorfoam Lam; Cliff Chorsum Lam; Terry Y. Lam
- Web page: https://patentgrep.com/patent/US9038341B2

## CPC

- E04F 15/02038: {characterised by tongue and groove connections between neighbouring flooring elements}
- E04F 15/02194: {Flooring consisting of a number of elements carried by a non-rollable common support plate or grid (E04F15/022 takes precedence)}
- E04F 15/105: {of organic plastics with or without reinforcements or filling materials}
- E04B 5/02: Load-carrying floor structures formed substantially of prefabricated units (E04B5/43 - E04B5/48 take precedence)
- E04B 5/12: with wooden beams (E04B5/14 takes precedence)
- E04B 5/43: Floor structures of extraordinary design; Features relating to the elastic stability; Floor structures specially designed for resting on columns only, e.g. mushroom floors ({anchoring devices for balconies with means for preventing cold bridging E04B1/0038}; extraordinary constructions in general E04B1/34)
- E04F 2201/0138: by moving the sheets, plates or panels perpendicular to the main plane
- E04F 2201/091: with the edge-parts forming part of the panel body
- E04F 2201/095: with both connection parts, i.e. male and female connection parts alternating on one edge
- E04F: FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS (windows, doors E06B)
- E04B: GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS (border constructions of opening in walls, floors or ceilings E06B1/00; {electromagnetic shielding H05K9/0001})

## Abstract

A flooring system for installation over a surface that provides flooring using artificial wood panels over a plastic base formed from recycled plastics for even durable support over cement or dirt surfaces. The flooring system comprises a plurality of interlocking bases and a plurality of removable clips, wherein each clip has a pair of grippers for engaging at least one board of a plurality of boards, the base and clips supporting the boards apart from the surface and the plurality of boards connected between the grippers are capable of supporting a load of at least 300 pounds.

## Claims

### Claim 1

A flooring system for installation over a surface comprising:
a. a plurality of interlocking impact resistant semi-rigid bases, each interlocking impact resistant semi-rigid base comprising:
(i) a frame with a center point, a first side opposite a second side, and a third side opposite a fourth side positioned around the center point, with the third side and the fourth side connected to and formed between the first and second sides, and wherein the frame is formed in a frame plane;
(ii) a plurality of spacers, each spacer extending from the frame towards the center point;
(iii) a plurality of outer squares, each outer square having an outer perimeter and an inner perimeter;
(iv) a plurality of inner squares, each inner square having an inner square outer perimeter and an inner square inner perimeter;
(v) a plurality of tubes formed at each corner of each square, each tube having a foot portion extending at an angle 90 degrees from the frame plane, wherein the foot portion supports the frame apart from the surface, and wherein two tubes of each outer square connect to at least one spacer;
(vi) a plurality of support members, each support member connecting a tube from a square to a tube of an adjacent square;
(vii) a plurality of hooks secured to each inner perimeter of each outer square and each inner square; and
(viii) a male locking means and a female locking means formed on each side of the frame opposite the plurality of spacers, wherein the male locking means and the female locking means are in a spaced apart relationship from each other on a side;
b. a plurality of removable clips for connecting to one of the plurality of interlocking impact resistant semi-rigid bases, each removable clip comprising:
(i) a clip base with a bottom side and a top side;
(ii) a pair of grippers, each gripper extending from the top side of the clip base, wherein a first gripper attaches to the clip base on a side opposite a second gripper; and
(iii) a plurality of connecting rods extending from the bottom side of the clip base, each connecting rod configured to engage one of the hooks; and
c. a plurality of boards, each board having identical lengths, each board formed to slide within the pair of grippers for a secure engagement while the removable clip is engaged with at least one of the plurality of interlocking impact resistant semi-rigid bases, each board comprising:
(i) a board top having a first width;
(ii) a board bottom having a second width, wherein the second width is at least 10 percent less than the first width; and
(iii) a first groove formed between the board top and the board bottom, on a first side, and a second groove formed between the board top and the board bottom on an opposite side of the board, wherein each groove extends the length of the board for engagement with the pair of grippers.

### Claim 2 (depends on 1)

The flooring system of claim 1, wherein each spacer has a length from 0.05 inches to 0.125 inches.

### Claim 3 (depends on 1)

The flooring system of claim 1, wherein the spacers and the squares are formed from an identical material as the frame.

### Claim 4 (depends on 1)

The flooring system of claim 1, wherein each of the interlocking impact resistant semi-rigid bases is a molded component with an ability to withstand temperatures from 0 degrees Fahrenheit to 120 degrees Fahrenheit without breaking.

### Claim 5 (depends on 1)

The flooring system of claim 1, wherein the frame comprises from 1 spacer to 32 spacers extending toward the center point in the frame.

### Claim 6 (depends on 1)

The flooring system of claim 1, wherein the plurality of hooks are formed in a C-shape, and wherein each C-shaped hook is secured to the inner perimeter of the squares and each hook is secured at a midpoint of the hook.

### Claim 7 (depends on 1)

The flooring system of claim 1, comprising from 2 to 8 hooks per inner perimeter of each square.

### Claim 8 (depends on 1)

The flooring system of claim 1, wherein each connecting rod of the clip base comprises a ridge for locking into one of the hooks.

### Claim 9 (depends on 1)

The flooring system of claim 1, wherein the surface is concrete, a hard packed dirt, or another even solid surface.

### Claim 10 (depends on 1)

The flooring system of claim 1, comprising from 2 support members to 8 support members extending from each outer perimeter of each square.

### Claim 11 (depends on 1)

The flooring system of claim 1, further comprising a first message board formed in the interlocking impact resistant semi-rigid base.

### Claim 12 (depends on 1)

The flooring system of claim 1, further comprising a second message board formed in the clip base.

### Claim 13 (depends on 1)

The flooring system of claim 1, wherein the connecting rods are formed in a diamond pattern to enable orientation of the boards in two directions separated by an angle of from 10 degrees to 45 degrees.

### Claim 14 (depends on 1)

The flooring system of claim 1, further comprising a plurality of board holes formed in the boards extending the length of the boards without penetrating the groove, the board top, or the board bottom.

### Claim 15 (depends on 1)

The flooring system of claim 1, comprising a slot formed in the clip base and a fang securing mechanism removably insertable into the slot, wherein the fang securing mechanism has fangs for penetrating the board when a load is applied to the board.

### Claim 16 (depends on 1)

The flooring system of claim 1, comprising 2 male locking means and 2 female locking means per side of the frame.

### Claim 17 (depends on 1)

The flooring system of claim 1, comprising 4 removable clips to 16 removable clips per interlocking impact resistant semi-rigid bases.

### Claim 18 (depends on 1)

The flooring system of claim 1, wherein each gripper has a lip for securing the board to the removable clip and wherein the lips of the pair of grippers face each other.
