# US 9,006,860 B2 · Metal gate features of semiconductor die

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- Number: US 9,006,860 B2
- Document ID: US9006860B2
- Status: Granted
- Kind: B2
- Application number: 13/312,306
- Filed: 2011-12-06
- Published: 2013-06-06
- Granted: 2015-04-14
- Earliest claimed: 2011-12-06
- Assignees: Taiwan Semiconductor Manufacturing Company, Ltd.
- Applicants: Harry-Hak-Lay Chuang; Ming Zhu
- Inventors: Harry-Hak-Lay Chuang; Ming Zhu
- Web page: https://patentgrep.com/patent/US9006860B2

## CPC

- H10D 84/811: {Combinations of field-effect devices and one or more diodes, capacitors or resistors}
- H10D 1/47: Resistors having no potential barriers
- H10D 64/013: {of electrodes having a conductor capacitively coupled to a semiconductor by an insulator}
- H10D 64/017: {using dummy gates in processes wherein at least parts of the final gates are self-aligned to the dummy gates, i.e. replacement gate processes}
- H10D 64/517: {characterised by the conducting layers}
- H10D 64/665: {the conductor comprising a layer of elemental metal contacting the insulator, e.g. tungsten or molybdenum (having lateral variation H10D64/671)}
- H10D 64/667: {the conductor comprising a layer of alloy material, compound material or organic material contacting the insulator, e.g. TiN workfunction layers (having lateral variation H10D64/671)}
- H10D 84/0177: {the gate conductors having different materials or different implants}
- H10D 84/0179: {the gate conductors having different shapes or dimensions}
- H10D 84/0188: {Manufacturing their isolation regions}
- H10D 84/038: {using silicon technology, e.g. SiGe}
- H10D 84/817: {Combinations of field-effect devices and resistors only}
- H10D 84/85: Complementary IGFETs, e.g. CMOS
- H10D 89/10: Integrated device layouts
- H10D: INORGANIC ELECTRIC SEMICONDUCTOR DEVICES

## Abstract

A CMOS semiconductor die comprises a substrate; an insulation layer over a major surface of the substrate; a plurality of P-metal gate areas formed within the insulation layer collectively covering a first area of the major surface; a plurality of N-metal gate areas formed within the insulation layer collectively covering a second area of the major surface, wherein a first ratio of the first area to the second area is equal to or greater than 1; a plurality of dummy P-metal gate areas formed within the insulation layer collectively covering a third area of the major surface; and a plurality of dummy N-metal gate areas formed within the insulation layer collectively covering a fourth area of the major surface, wherein a second ratio of the third area to the fourth area is substantially equal to the first ratio.

## Claims

### Claim 1

A CMOS semiconductor die comprising:
a substrate;
an insulation layer over a major surface of the substrate;
a plurality of P-metal gate areas within the insulation layer collectively covering a first area of the major surface within a first device region over the major surface;
a plurality of N-metal gate areas within the insulation layer collectively covering a second area of the major surface within the first device region;
a plurality of dummy P-metal gate areas within the insulation layer collectively covering a third area of the major surface within a second device region over the major surface; and
a plurality of dummy N-metal gate areas within the insulation layer collectively covering a fourth area of the major surface within the second device region;
wherein the N-metal gate areas of the plurality of N-metal gate areas within the first device region individually differ in size compared to the P-metal gate areas of the plurality P-metal gate areas within the first device region, and the dummy P-metal gate areas of the plurality of dummy P-metal gate areas within the second device region are individually uniform in size with respect to the dummy N-metal gate areas of the plurality of dummy N-metal gate areas within the second device region.

### Claim 2 (depends on 1)

The CMOS semiconductor die of claim 1, wherein a first ratio of the first area to the second area is from 1 to 3.

### Claim 3 (depends on 2)

The CMOS semiconductor die of claim 2, wherein a second ratio of the third area to the fourth area is from 1 to 3.

### Claim 4 (depends on 1)

The CMOS semiconductor die of claim 1, wherein the dummy P-metal gate areas of the plurality of dummy P-metal gate areas are similar in shape with respect to one another.

### Claim 5 (depends on 1)

The CMOS semiconductor die of claim 1, wherein the dummy N-metal gate areas of the plurality of dummy N-metal gate areas are similar in shape with respect to one another.

### Claim 6 (depends on 1)

The CMOS semiconductor die of claim 1, wherein the dummy P-metal gate areas of the plurality of dummy P-metal gate areas have a similar shape compared to the dummy N-metal gate areas of the plurality of dummy N-metal gate areas.

### Claim 7 (depends on 1)

The CMOS semiconductor die of claim 1, wherein one dummy N-metal gate area of the plurality of dummy N-metal gate areas is between two dummy P-metal gate areas of the plurality of dummy P-metal gate areas.

### Claim 8 (depends on 1)

The CMOS semiconductor die of claim 1, wherein one dummy P-metal gate area of the plurality of dummy P-metal gate areas is between two dummy N-metal gate areas of the plurality of dummy N-metal gate areas.

### Claim 9 (depends on 1)

The CMOS semiconductor die of claim 1, wherein one dummy N-metal gate area of the plurality of dummy N-metal gate areas is between one dummy P-metal gate area of the plurality of dummy P-metal gate areas and one P-metal gate area of the plurality of P-metal gate areas.

### Claim 10 (depends on 1)

The CMOS semiconductor die of claim 1, wherein one dummy P-metal gate area of the plurality of dummy P-metal gate areas is between one dummy N-metal gate area of the plurality of dummy N-metal gate areas and one N-metal gate area of the plurality of N-metal gate areas.

### Claim 11 (depends on 1)

The CMOS semiconductor die of claim 1, wherein the dummy P-metal gate areas of the plurality of dummy P-metal gate areas comprise one or more of TiN, WN, TaN, or Ru.

### Claim 12 (depends on 1)

The CMOS semiconductor die of claim 1, wherein the dummy N-metal gate areas of the plurality of dummy N-metal gate areas comprise one or more of Ti, Ag, Al, TiAl, TiAlN, TaC, TaCN, TaSiN, Mn, or Zr.

### Claim 13 (depends on 3)

The CMOS semiconductor die of claim 3, further comprising:
a plurality of resistor areas within the insulation layer collectively covering a fifth area of the major surface;
a plurality of resistor contacts within the insulation layer; and
a plurality of dummy resistor areas formed within the insulation layer collectively covering a sixth area of the major surface,
wherein the resistor areas of the plurality of resistor areas comprise poly-silicon, and the resistor contacts of the plurality of resistor contacts comprise a third metal material.

### Claim 14 (depends on 13)

The CMOS semiconductor die of claim 13, wherein a third ratio of the fifth area to a sum of the first area and second area is less than 0.05.

### Claim 15 (depends on 14)

The CMOS semiconductor die of claim 14, wherein a fourth ratio of the sixth area to a sum of the third area and fourth area is less than 0.05.

### Claim 16 (depends on 13)

The CMOS semiconductor die of claim 13, wherein the dummy resistor areas of the plurality of dummy resistor areas comprise poly-silicon.

### Claim 17

A CMOS semiconductor die comprising:
a substrate;
an insulation layer over a major surface of the substrate;
a plurality of P-metal gate areas within the insulation layer collectively covering a first area of the major surface within a first device region over the major surface;
a plurality of N-metal gate areas within the insulation layer collectively covering a second area of the major surface within the first device region;
a plurality of dummy P-metal gate areas within the insulation layer collectively covering a third area of the major surface within a second device region over the major surface; and
a plurality of dummy N-metal gate areas within the insulation layer collectively covering a fourth area of the major surface within the second device region,
wherein a first ratio of the first area to the second area is equal to or greater than 1, and a second ratio of the third area to the fourth area is substantially equal to the first ratio.

### Claim 18 (depends on 17)

The CMOS semiconductor die of claim 17, wherein the N-metal gate areas of the plurality of N-metal gate areas within the first device region individually differ in shape compared to the P-metal gate areas of the plurality P-metal gate areas within the first device region, and the dummy P-metal gate areas of the plurality of dummy P-metal gate areas within the second device region are individually uniform in shape with respect to the dummy N-metal gate areas of the plurality of dummy N-metal gate areas within the second device region.

### Claim 19

A CMOS semiconductor die comprising:
a substrate;
a plurality of P-metal gate areas over the substrate within a first device region;
a plurality of N-metal gate areas over substrate within the first device region;
a plurality of dummy P-metal gate areas over the substrate within a second device region, the second device region being different from the first device region; and
a plurality of dummy N-metal gate areas over the substrate within the second device region;
wherein a surface area of the first device region is larger than the second device region, N-metal gate areas of the plurality of N-metal gate areas within the first device region individually differ in size compared to the dummy N-metal gate areas of the plurality of dummy N-metal gate areas within the second device region, and the P-metal gate areas of the plurality P-metal gate areas within the first device region individually differ in size compared to the dummy P-metal gate areas of the plurality of dummy P-metal gate areas within the second device region.

### Claim 20 (depends on 19)

The CMOS semiconductor die of claim 19, wherein the dummy P-metal gate areas of the plurality of dummy P-metal gate areas within the second device region are individually uniform in size with respect to the dummy N-metal gate areas of the plurality of dummy N-metal gate areas within the second device region.
