# US 9,006,159 B2 · Star polymer lubricating composition

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- Number: US 9,006,159 B2
- Document ID: US9006159B2
- Status: Granted
- Kind: B2
- Application number: 13/557,718
- Filed: 2012-07-25
- Published: 2012-11-15
- Granted: 2015-04-14
- Earliest claimed: 2012-07-25
- Assignees: The Lubrizol Corporation
- Applicants: Barton J. Schober; Mark C. Davies; Michael R. Sutton; Marina Baum; Daniel C. Visger; David Price; Brent R. Dohner; Mark F. Wilkes
- Inventors: Barton J. Schober; Mark C. Davies; Michael R. Sutton; Marina Baum; Daniel C. Visger; David Price; Brent R. Dohner; Mark F. Wilkes
- Web page: https://patentgrep.com/patent/US9006159B2

## CPC

- C10M 167/00: Lubricating compositions characterised by the additive being a mixture of a macromolecular compound, a non-macromolecular compound and a compound of unknown or incompletely defined constitution, each of these compounds being essential
- C10M 161/00: Lubricating compositions characterised by the additive being a mixture of a macromolecular compound and a non-macromolecular compound, each of these compounds being essential
- C10M 2207/028: Overbased salts thereof
- C10M 2207/26: Overbased carboxylic acid salts
- C10M 2209/084: Acrylate; Methacrylate
- C10M 2215/064: Di- and triaryl amines
- C10M 2215/28: Amides; Imides
- C10M 2217/00: Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M 2217/043: Mannich bases
- C10M 2219/022: of hydrocarbons, e.g. olefines
- C10M 2219/046: Overbased sulfonic acid salts
- C10M 2223/045: Metal containing thio derivatives
- C10N 2010/12: Groups 6 or 16
- C10N 2020/04: Molecular weight; Molecular weight distribution
- C10N 2020/073: {Star shaped polymers}
- C10N 2030/52: {Base number [TBN]}
- C10N 2040/04: Oil-bath; Gear-boxes; Automatic transmissions; Traction drives
- C10N 2040/08: Hydraulic fluids, e.g. brake-fluids
- C10N 2040/25: Internal-combustion engines
- C10M: LUBRICATING COMPOSITIONS (well drilling compositions C09K8/02); USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION (mould release, i.e. separating, agents for metals B22C3/00, for plastics or substances in a plastic state, in general B29C33/56, for glass C03B40/02; textile lubricating compositions D06M11/00, D06M13/00, D06M15/00; immersion oils for microscopy G02B21/33)
- C10N: INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS

## Abstract

The invention provides a lubricating composition containing (a) 0.001 wt % to 15 wt % of a polymer with radial or star architecture; (b) an overbased detergent; (c) a dispersant; and (d) an oil of lubricating viscosity. The invention further provides a method for lubricating a mechanical device with the lubricating composition.

## Claims

### Claim 1

An engine oil lubricating composition comprising:
(a) 0.075 to 8 wt % of a polymer with radial or star architecture, wherein the polymer is a polymethacrylate, or mixtures thereof; wherein the polymethacrylate is derived from a monomer composition consisting essentially of:
(i) 65 wt % to 95 wt % of an alkyl methacrylate, wherein the alkyl group of the methacrylate has 12 to 18 carbon atoms;
(ii) 5 wt % to 30 wt % of an alkyl methacrylate, wherein the alkyl group of the methacrylate has 1 to 9 carbon atoms; and
(iii) 0 wt % to 10 wt % of a nitrogen containing monomer; and
wherein the polymer is obtained from a RAFT or ATRP polymerisation process and the polymethacrylate polymeric arm architecture is random; and
wherein the polymer has a weight average molecular weight of 300,000 to 800,000;
(b) 1 wt % to 4 wt % of an overbased detergent, wherein the overbased detergent comprises one or more of salixarates, phenates, sulphonates, or salicylates;
(c) 0.25 wt % to 15 wt % of a dispersant, wherein the dispersant comprises one or more of succinimide dispersants; and
(d) an oil of lubricating viscosity, wherein the oil of lubricating viscosity is an API Group II or Group III oil or mixtures thereof;
wherein the engine oil lubricating composition provides improved viscosity while maintaining Orbahn shear.

### Claim 2 (depends on 1)

The lubricating composition of claim 1, wherein the polymer contains 70 wt % or more of a mono-vinyl monomer.

### Claim 3 (depends on 1)

The lubricating composition of claim 1, wherein the polymer is a copolymer.

### Claim 4 (depends on 1)

The lubricating composition of claim 1, wherein the lubricating composition further comprises a portion of linear polymer chains.

### Claim 5 (depends on 1)

The lubricating composition of claim 1, wherein the polymer comprises arms with random, tapered, di-block, tri-block, or multi-block architecture.

### Claim 6 (depends on 1)

The lubricating composition of claim 1 further comprising an antiwear agent.

### Claim 7 (depends on 6)

The lubricating composition of claim 6, wherein the antiwear agent comprises a metal dialkyldithiophosphate.

### Claim 8 (depends on 1)

The lubricating composition of claim 1 further comprising an antioxidant.

### Claim 9 (depends on 8)

The lubricating composition of claim 8, wherein the antioxidant is selected from the group consisting of sulphurised olefins, alkylated diphenylamines, hindered phenols, molybdenum compounds, and mixtures thereof.

### Claim 10 (depends on 9)

The lubricating composition of claim 9, wherein the antioxidant is a molybdenum compound, an alkylated diphenylamine or a hindered phenol.

### Claim 11 (depends on 1)

The lubricating composition of claim 1, wherein the lubricating composition has a (i) a sulphur content of 0.5 wt % or less, (ii) a phosphorus content of 0.1 wt % or less, and (iii) a sulphated ash content of 1.5 wt % or less.

### Claim 12 (depends on 1)

The lubricating composition of claim 1, wherein the lubricating composition has a SAE viscosity grade from XW-Y, where X is an integer from 0 to 20 and Y is an integer from 20 to 50.

### Claim 13

A method for lubricating an internal combustion engine comprising supplying to the internal combustion engine a lubricating composition, wherein the lubricating composition comprises:
(a) 0.075 to 8 wt % of a polymer with radial or star architecture, wherein the polymer is a polymethacrylate, or mixtures thereof; wherein the polymethacrylate is derived from a monomer composition consisting essentially of:
(i) 65 wt % to 95 wt % of an alkyl methacrylate, wherein the alkyl group of the methacrylate has 10 to 20 carbon atoms;
(ii) 5 wt % to 30 wt % of an alkyl methacrylate, wherein the alkyl group of the methacrylate has 1 to 9 carbon atoms; and
(iii) 0 wt % to 10 wt % of a nitrogen containing monomer; and
wherein the polymer is obtained from a RAFT or ATRP polymerisation process and the polymethacrylate polymeric arm architecture is random; and
wherein the polymer has a weight average molecular weight of 300,000 to 800,000;
(b) 1 wt % to 4 wt % of an overbased detergent, wherein the overbased detergent comprises one or more of salixarates, phenates, sulphonates, or salicylates;
(c) 0.25 wt % to 15 wt % of a dispersant, wherein the dispersant comprises one or more of succinimide dispersants; and
(d) an oil of lubricating viscosity.

### Claim 14 (depends on 1)

The lubricating composition of claim 1, wherein the polymer has a weight average molecular weight of 400,000 to 800,000.

### Claim 15 (depends on 1)

The lubricating composition of claim 1, wherein the polymer has 7 or more arms.

### Claim 16 (depends on 1)

The lubricating composition of claim 1, wherein the polymer arms are random.

### Claim 17

A method of providing improved viscosity index while maintaining Orbahn shear in an engine oil, comprising lubricating the engine with a lubricating composition comprising:
(a) 0.075 to 8 wt % of a polymer with radial or star architecture, wherein the polymer is a polymethacrylate, or mixtures thereof; wherein the polymethacrylate is derived from a monomer composition consisting essentially of:
(i) 65 wt % to 95 wt % of an alkyl methacrylate, wherein the alkyl group of the methacrylate has 12 to 18 carbon atoms;
(ii) 5 wt % to 30 wt % of an alkyl methacrylate, wherein the alkyl group of the methacrylate has 1 to 9 carbon atoms; and
(iii) 0 wt % to 10 wt % of a nitrogen containing monomer; and
wherein the polymer is obtained from a RAFT or ATRP polymerisation process and the polymethacrylate polymeric arm architecture is random; and
wherein the polymer has a weight average molecular weight of 300,000 to 800,000;
(b) 1 wt % to 4 wt % of an overbased detergent, wherein the overbased detergent comprises one or more of salixarates, phenates, sulphonates, or salicylates;
(c) 0.25 wt % to 15 wt % of a dispersant, wherein the dispersant comprises one or more of succinimide dispersants; and
(d) an oil of lubricating viscosity, wherein the oil of lubricating viscosity is an API Group II or Group III oil or mixtures thereof.
