Electrical cable having crosslinked insulation with internal pulling lubricant
AssigneeSouthwire Company
InventorsPhilip A. Sasse, Tim Andrea
Life of this patent
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Abstract
Electrical power cable having a reduced surface coefficient of friction and required installation pulling force, and the method of manufacture thereof, in which the central conductor core, with or without a separate insulating layer, is surrounded by a sheath of crosslinked polyethylene. A high viscosity, high molecular weight silicone based pulling lubricant or fatty acid amide pulling lubricant is incorporated by alternate methods with the polyethylene to form a composition from which the outer sheath is extruded, and is effective to reduce the required pulling force on the cable during installation.
Claims13
A method of forming a crosslinked polyethylene electrical power cable sheath having pulling lubricant at a surface thereof after formation of an electrical cable and available at the time of installation to reduce pulling force necessary to install the electrical cable, comprising:
- blending a crosslinkable silane-ethylene copolymer resin and a pulling lubricant selected from the group consisting of silicone and fatty acid amides to form a first polymeric blend, the crosslinkable silane-ethylene copolymer resin containing silane prior to blending with the pulling lubricant;
- mixing in a single extruder the first polymeric blend, and a silane pre-grafted polyethylene as a second polymeric blend, together with a third polymeric blend comprising polyethylene, a flame retardant and a catalyst that is kept separate from the first polymeric blend and the second polymeric blend until the time of extrusion;
- forming into a sheath for an electrical power cable by cooling with cooling water after forming the sheath;
- and
- crosslinking the sheath by moisture exposure to crosslink at least some of the first polymeric blend and some of the second polymeric blend to form the crosslinked polyethylene electrical power cable sheath for the electrical power cable,
- wherein the pulling lubricant does not deleteriously interfere with crosslinking and, in a finished electrical cable is available at the surface of the crosslinked polyethylene electrical power cable sheath to reduce pulling force necessary to install the finished electrical cable.
Dependencies are inferred from the claim text.