Polysulfone polymers and membranes for reverse osmosis, nanofiltration and ultrafiltration
AssigneeTechnion Research & Development Foundation Limited
InventorsMoris S. Eisen, Raphael Semiat, Natalia Vainrot
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Abstract
The invention provides modified polysulfones substituted in one or more of the phenyl rings by functional groups and membranes composed of the modified polysulfones. Also provided are methods for the preparation of monodispersed nanoporous polymeric membranes. The membranes are useful for reverse osmosis, nanofiltration, and ultrafiltration, particularly for purification of water.
Claims48
A modified polysulfone polymer containing repeat units selected from the group consisting of:
- -phenyl-X1-phenyl-SO2-phenyl-X2—;
- and
- -phenyl-X3-phenyl-X4-phenyl-SO2-phenyl-X5—;
- wherein
- each phenyl ring is linked to the next phenyl ring at the ortho, meta or para position;
- X1 to X5 are the same or different and each is O, S, P(R), P(O)(R), B(R), N(R), or R′, where R is an unsubstituted aliphatic or aromatic C1-C20 hydrocarbyl, or R is substituted by halogen or by a group containing a heteroatom selected from the group consisting of O, S, and N, and R′ is an aliphatic or aromatic C1-C20 hydrocarbylene or such hydrocarbylene interrupted by one or more heteroatoms selected from the group consisting of O, S, P(R), P(O)(R), B(R), and N(R), or substituted by one or more halogen, O, S, P(R)2, P(O)(R)2, B(R)2, N(R)2 or C1-C20 hydrocarbyl;
- and
- (a) two different phenyl rings are substituted ortho to the sulfone group by two or three identical or different functional groups selected from the group consisting of:
- (i) —CO—R1, wherein R1 is —OH, halohydrocarbyloxy, a mono- or oligosaccharide residue or a derivative thereof;
- (ii) —CON(R2)R3, wherein R2 is H or hydrocarbyl and R3 is a mono- or oligosaccharide residue or a derivative thereof;
- (iii) —B(OR2)2, wherein R2 is H or hydrocarbyl;
- and
- (iv) —P(═O)(OR2)2, wherein R2 is H or hydrocarbyl;
- or
- (b) one phenyl ring is substituted by a —B(OR2)2 group ortho to the sulfone group, wherein R2 is H or hydrocarbyl;
- or
- (c) a group —CO—O—R4—O—CO—, wherein R4 is alkylene, links two chains of the polymer backbone;
- provided that the modified polysulfone is not a carboxylated polysulfone comprising repeat units of the formula [-phenyl-C(CH3)2phenyl-O-phenyl-SO2-phenyl-O—] and two carboxy groups ortho to the sulfone group in the two phenyl rings adjacent to the sulfone group.
A method for preparation of a monodispersed nanoporous polymeric membrane with homogeneous pore size, comprising:
- (i) preparing a polymeric membrane by immersion precipitation induced phase-inversion method;
- (ii) introducing nanoparticles into the polymer network;
- and
- (iii) removing the nanoparticles by an agent capable of dissolving said nanoparticles,
- whereby a membrane with homogeneous pore size is obtained, the pore size of the membrane being determined by the size of the nanoparticles.
A method for preparation of a monodispersed nanoporous polymeric membrane with homogeneous pore size comprising crosslinking of the carboxylic groups of a carboxylated polysulfone with a crosslinking agent, followed by hydrolysis.
A method for the preparation of a polymeric membrane from a blend of two polymers by base hydrolysis of anhydride bonds inside of a membrane composed from the two polymers comprising the steps:
- (i) preparing a homogeneous casting solution comprising a polysulfone and a copolymer comprising anhydride groups in an organic solvent;
- (ii) casting the solution and evaporating the solvent;
- (iii) immersing the membrane in cold water, compacting the membrane;
- (iv) subjecting the compacted membrane to base hydrolysis thus producing carboxylic sodium salt groups;
- and
- (v) converting the carboxylic sodium salt groups into carboxylic groups by acidification, thereby obtaining a membrane with high selectivity.
Dependencies are inferred from the claim text.