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US 8,940,841 B2Granted
Polyarylene compositions, methods of manufacture, and articles thereof
AssigneeBaker Hughes Incorporated
InventorsPing Duan, Gaurav Agrawal, David P. Gerrard
Life of this patent
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Abstract
A crosslinked product of a polyarylene is disclosed, having high-temperature elastomeric properties and excellent chemical resistance. The crosslinked materials are useful in oil and gas downhole applications in the form of either solids or foams. Methods for the manufacture of the crosslinked product and articles comprising the product are also disclosed.
Claims34
An article comprising crosslinked product of a polyarylene of formula (1)
- wherein
- each Ar is the same or different, and is independently a C6-C32 aromatic group having only carbon atoms in the ring,
- R is a substituent on the aromatic group wherein each R is the same or different, and each R is independently a C1-C20 hydrocarbyl group, C1-C20 hydrocarbyloxy group, C1-C20 hydrocarbylthio group, trialkylsilyl group, halogen, nitro group, cyano group, hydroxyl group, mercapto group, hydrocarbyl carbonyl group formyl group, C1-C20 dihydrocarbyl ether group, carboxylic acid group or a salt thereof, carboxylic ester group, primary, secondary or tertiary amino group, primary or secondary aminocarbonyl group, phosphonic acid group or a salt thereof, sulfonic acid group or a salt thereof, polyalkyleneoxy group, or polyphenyleneoxy group,
- b is an integer from 0-10, provided that the valence of Ar is not exceeded;
- and
- x and y the same or different, and either x or y can be zero, provided that x+y is greater than about 10.
3 more elements
A method of forming an article, the method comprising:
- forming a preform of an element comprising the polyarylene of formula (1)
- wherein
- each Ar is the same or different, and is independently a C6-C32 aromatic group having only carbon atoms in the ring,
- R is a substituent on the aromatic group wherein each R is the same or different, and each R is independently a C1-C20 hydrocarbyl group, C1-C20 hydrocarbyloxy group, C1-C20 hydrocarbylthio group, trialkylsilyl group, halogen, nitro group, cyano group, hydroxyl group, mercapto group, hydrocarbyl carbonyl group formyl group, C1-C20 dihydrocarbyl ether group, carboxylic acid group or a salt thereof, carboxylic ester group, primary, secondary or tertiary amino group, primary or secondary aminocarbonyl group, phosphonic acid group or a salt thereof, sulfonic acid group or a salt thereof, polyalkyleneoxy group, or polyphenyleneoxy group,
- b is an integer from 0-10, provided that the valence of Ar is not exceeded;
- and
- x and y the same or different, and either x or y can be zero, provided that x+y is greater than about 10;
- and
- heating the preform at a temperature and for a time in presence of a crosslinking agent effective to crosslink the polyarylene to provide the article.
6 more elements
A method of forming an article, the method comprising
- forming particles comprising the crosslinked product of a polyarylene of formula (1)
- wherein
- each Ar is the same or different, and is independently a C6-C32 aromatic group having only carbon atoms in the ring,
- R is a substituent on the aromatic group wherein each R is the same or different, and each R is independently a C1-C20 hydrocarbyl group, C1-C20 hydrocarbyloxy group, C1-C20 hydrocarbylthio group, trialkylsilyl group, halogen, nitro group, cyano group, hydroxyl group, mercapto group, hydrocarbyl carbonyl group formyl group, C1-C20 dihydrocarbyl ether group, carboxylic acid group or a salt thereof, carboxylic ester group, primary, secondary or tertiary amino group, primary or secondary aminocarbonyl group, phosphonic acid group or a salt thereof, sulfonic acid group or a salt thereof, polyalkyleneoxy group, or polyphenyleneoxy group,
- b is an integer from 0-10, provided that the valence of Ar is not exceeded;
- and
- x and y the same or different, and either x or y can be zero, provided that x+y is greater than about 10;
- and
- shaping the particles to provide the article.
6 more elements
Dependencies are inferred from the claim text.