Porous oxide microparticles and composites thereof and methods of making and using same
AssigneeUniversity of Maryland, College Park
InventorsKyu Yong Choi, Carla Luciani, Laleh Emdadi, Sang Yool Lee
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Abstract
Provided are substantially spherical, porous oxide microparticles having a plurality of substantially spherical voids, substantially spherical, porous oxide-organic polymer composite microparticles having a plurality of substantially spherical organic polymer domains. The microparticles can be made using a microdispersive suspension polymerization step to make microparticles having an organic polymer shell and a plurality of discrete substantially spherical organic nanoparticles. The microparticles can be used as polymerization catalyst supports.
Claims11
A substantially spherical, porous oxide-organic polymer composite microparticle having a longest linear dimension of 1 micron to 2 millimeters, the microparticle having a polymer shell, and a plurality of discrete substantially spherical organic polymer domains having a longest linear dimension of 30 nanometers to 300 nanometers that are disposed in porous oxide, wherein the porous oxide of the microparticle is selected from silicon oxide, titanium oxide, zirconium oxide, and combinations thereof.
A method for making a plurality of substantially spherical, oxide-organic polymer composite microparticles, the composite microparticles having a longest linear dimension of 1 micron to 2 millimeters and having a plurality of discrete substantially spherical domains of organic polymer having a longest linear dimension of 30 nanometers to 300 nanometers disposed in an oxide selected from silicon oxide, titanium oxide, zirconium oxide, and combinations thereof and an organic polymer shell comprising the steps of:
- a) contacting an organic polymer precursor, an alkoxy oxide precursor, a chemical initiator, a steric stabilizer, organic solvent, and water to form a reaction mixture comprising a suspension of organic solvent droplets;
- b) holding the reaction mixture for a time and temperature such that microparticles comprising a plurality of substantially spherical organic polymer nanoparticles and organic polymer shell are formed, wherein the alkoxy oxide precursor is in the microparticles and is substantially unreacted;
- c) optionally, contacting the microparticles from b) with additional alkoxy precursor;
- and
- d) contacting the microparticles from b) or c) with an acid catalyst such that the oxide is formed by hydrolysis of the alkoxy oxide precursor resulting in formation of the substantially spherical, oxide-organic polymer composite microparticles.
Dependencies are inferred from the claim text.