De-focused laser etching of a light diffuser
AssigneeAutomated Assembly Corporation
InventorsScott Lindblad, David Neuman
Life of this patent
Estimating the term…
Abstract
Approaches for making a light-transmitting panel are disclosed. A panel is positioned on a support structure, and a stencil is positioned between a surface of the panel and a laser head. The stencil includes a plurality of openings. A defocused laser beam generated by the laser head is scanned over the openings in the stencil. The width of the defocused laser beam at a location at which the laser beam strikes the panel is at least as large as a size of the desired disruption, and the laser head is powered at a level and moved at a rate that creates a disruption in the surface of the panel at each opening.
Claims32
A method of making a light-transmitting panel, comprising:
- positioning a panel on a support structure;
- positioning a stencil between a surface of the panel and a laser head, wherein the stencil includes a plurality of openings;
- and
- scanning with a defocused laser beam generated by the laser head over the openings in the stencil, wherein a width of the defocused laser beam at a location at which the defocused laser beam strikes the panel is at least as large as a size of a desired disruption, and the laser head is powered at a level and moved at a rate that creates the disruption in the surface of the panel at each opening.
A system for making a light-transmitting panel, comprising:
- a support structure for supporting a panel;
- a transport assembly mounted on the support structure;
- a laser head mounted on the transport assembly, wherein the laser head is movable by the transport assembly in x, y, and z axes relative to the panel;
- a stencil mounted to the transport assembly between the laser head and the panel, wherein the stencil includes a plurality of openings;
- and
- a programmable controller coupled to the transport assembly and to the laser head, wherein the programmable controller is configured with instructions that when executed cause the programmable controller to perform operations including:
- defocusing a laser beam generated by the laser head from the panel, wherein a width of the defocused laser beam at a location at which the laser beam strikes the panel is at least as large as a size of a desired disruption on the panel;
- and
- powering the laser head and moving the laser head and the defocused laser beam over the openings in the stencil, wherein the laser head is powered at a level and moved at a rate that creates a disruption in the surface of the panel at each opening in the stencil.
Dependencies are inferred from the claim text.