Laminates joined by polyurethane hot-melt adhesive and process for bonding plasticizer-containing plastics
AssigneeSika Technology AG
InventorsKai Paschkowski, Doreen Janke, Urs Burckhardt, Mario Slongo
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Abstract
The present invention relates to laminates of a plasticizer-containing plastic, obtained by bonding by means of a moisture-reactive hot-melt adhesive which comprises at least one aldimine and at least one polyurethane polymer which contains isocyanate groups and is solid at room temperature. The bonded assembly is notable for improved adhesive, particularly following heat/moisture storage or alternating storage. Preferred embodiments of such laminates are bonded films or film-laminated supports, the film preferably being a pPVC film.
Claims28
A laminate comprising
- a) at least one substrate S1;
- b) at least one hot-melt adhesive K comprising
- at least one polyurethane polymer P which contains isocyanate groups and is solid at room temperature, and
- at least one aldimine A;
- and
- c) at least one substrate S2,
- the substrate S1 and/or the substrate S2 being a plasticizer-containing plastic,
- the substrate S1 and/or the substrate S2 having been pretreated, where appropriate, with a primer, and
- the substrate S1 being joined to the substrate S2 via the hot-melt adhesive K,
- wherein
- the hot-melt adhesive K reduces a gradual loss of adhesion between the adhesive and the substrate that is the plasticizer-containing plastic as compared to a same hot melt adhesive that does not contain the at least one aldimine A, wherein
- the aldimine A has formula (I-A):
- wherein XP is a polyamine having w primary amino groups following removal of w primary amino groups,
- w is an integer of from 2 to 8, and
- Y is a radical of formula (I a) or formula (I b):
- wherein Y1 and Y2 are either
- independently of one another, each a monovalent hydrocarbon radical having 1 to 12 C atoms, or
- together, a divalent hydrocarbon radical having 4 to 20 C atoms that is part of an unsubstituted or substituted carbocyclic ring having 5 to 8 C atoms;
- Y3 is a monovalent hydrocarbon radical that optionally has at least one heteroatom;
- and
- Y4 is either
- a substituted or unsubstituted aryl or heteroaryl group that has a ring size of 5 to 8 atoms, or
- wherein R1 is a hydrogen atom, an alkoxy group, or is a substituted or unsubstituted alkenyl or arylalkenyl group having 1 to 30 C atoms, and
- the polyurethane polymer P is prepared from at least one polyisocyanate and a mixture of at least one amorphous polyester diol with at least one polyester diol that is liquid at room temperature.
A coated polymeric film obtained by applying a hot-melt adhesive K in a melted state to a film of a plasticizer-containing plastic, wherein the hot-melt adhesive K comprises at least one aldimine A and at least one polyurethane polymer P that contains isocyanate groups and is solid at room temperature, wherein
- the hot-melt adhesive K reduces a gradual loss of adhesion between the adhesive and the plasticizer-containing plastic as compared to a same hot melt adhesive that does not contain the at least one aldimine A,
- wherein the aldimine A has formula (I-A):
- wherein XP is a polyamine having w primary amino groups following removal of w primary amino groups.,
- w is an integer of from 2 to 8, and
- Y is a radical of formula (I a) or formula (I b):
- wherein Y1 and Y2 are either
- independently of one another, each a monovalent hydrocarbon radical having 1 to 12 C atoms, or
- together, a divalent hydrocarbon radical having 4 to 20 C atoms that is part of an unsubstituted or substituted carbocyclic ring having 5 to 8 C atoms:
- Y3 is a monovalent hydrocarbon radical that optionally has at least one heteroatom;
- and
- Y4 is either
- a substituted or unsubstituted aryl or heteroaryl group which has a ring size of 5 to 8 atoms, or
- wherein R1 is a hydrogen atom, an alkoxy group, or is a substituted or unsubstituted alkenyl or arylalkenyl group having 1 to 30 C atoms, and
- the polyurethane polymer P is prepared from at least one polyisocyanate and a mixture of at least one amorphous polyester diol with at least one polyester diol that is liquid at room temperature.
A process for adhesive bonding of a plasticizer-containing plastic, comprising the steps of:
- i) melting a hot-melt adhesive K,
- ii) applying the melted hot-melt adhesive K to a substrate S1, and
- iii) contacting the surface of a substrate S2 with the hot-melt adhesive K within its open time;
- or
- i′) melting the hot-melt adhesive K,
- ii′) applying the melted hot-melt adhesive K to the substrate S1,
- iii′) cooling the hot-melt adhesive K to room temperature,
- iv′) melting the hot-melt adhesive K located on the substrate S1, and
- v′) contacting the surface of the substrate S2 with the hot-melt adhesive K;
- or
- i″) melting the hot-melt adhesive K, and
- ii″) applying the melted hot-melt adhesive K into a gap confined laterally substantially by the surfaces of the substrate S1 and the substrate S2;
- wherein at least one of the substrates S1 or S2 is a plasticizer-containing plastic;
- the substrate S1 is composed of the same material as or a different material to the substrate S2;
- the hot-melt adhesive K comprises at least one aldimine A and at least one polyurethane polymer P which contains isocyanate groups and is solid at room temperature,
- wherein the aldimine A has formula (I-A):
- wherein XP is a polyamine having w primary amino groups following removal of w primary amino groups;
- w is an integer of from 2 to 8:
- and
- Y is a radical of formula (I a) or formula (I b):
- wherein Y1 and Y2 are either
- independently of one another, each a monovalent hydrocarbon radical having 1 to 12 C atoms, or
- together, a divalent hydrocarbon radical having 4 to 20 C atoms that is part of an unsubstituted or substituted carbocyclic ring having 5 to 8 C atoms;
- Y3 is a monovalent hydrocarbon radical that optionally has at least one heteroatom;
- and
- Y4 is either
- a substituted or unsubstituted aryl or heteroaryl group that has a ring size of 5 to 8 atoms, or
- wherein R1 is a hydrogen atom, an alkoxy group, or is a substituted or unsubstituted alkenyl or arylalkenyl group having 1 to 30 C atoms;
- the hot-melt adhesive K reduces a gradual loss of adhesion between the adhesive and the substrate that is the plasticizer-containing plastic as compared to a same hot melt adhesive that does not contain the at least one aldimine A;
- and
- the polyurethane polymer P is prepared from at least one polyisocyanate and a mixture of at least one amorphous polyester diol with at least one polyester diol that is liquid at room temperature.
Dependencies are inferred from the claim text.