Control moment gyroscopes including rotors having radially-compliant spokes and methods for the manufacture thereof
AssigneeHoneywell International Inc.
InventorsPorter Davis, Carlos J. Stevens
Life of this patent
Estimating the term…
Abstract
A control moment gyroscope (CMG) includes a stator housing, an inner gimbal assembly (IGA), and a torque motor coupled to the stator housing and configured to rotate the IGA housing about a gimbal axis to selectively generate a desired output torque during operation of the CMG. The IGA includes, in turn, an IGA housing rotatably coupled to the stator housing, a CMG rotor rotatably mounted within the IGA housing, and a spin motor coupled to the IGA housing and configured to rotate the CMG rotor about a spin axis. The CMG rotor includes a rotor shaft, a rotor rim circumscribing the rotor shaft, and a plurality of radially-compliant spokes extending between the rotor shaft and the rotor rim.
Claims19
A control moment gyroscope (CMG), comprising:
- a stator housing;
- an inner gimbal assembly (IGA), comprising:
- an IGA housing rotatably mounted to the stator housing;
- a CMG rotor rotatably mounted to the IGA housing, the CMG rotor comprising:
- a rotor shaft having a length;
- a rotor rim circumscribing the rotor shaft;
- and a plurality of radially-compliant spokes extending between the rotor shaft and the rotor rim, each radially-compliant spoke including an outer spoke end and an inner spoke end, the inner spoke end having an axial height that is closer to the length of the rotor shaft than to the axial height of the outer spoke end;
- wherein the plurality of radially-compliant spokes are integrally formed with the rotor shaft and the rotor rim as a single machined piece;
- and a spin motor coupled to the IGA housing and configured to rotate the CMG rotor about a spin axis;
- and a torque motor coupled to the stator housing and configured to rotate the IGA housing about a gimbal axis to generate a desired output torque during operation of the CMG.
A control moment gyroscope (CMG), comprising:
- a stator housing;
- an inner gimbal assembly (IGA), comprising:
- an IGA housing rotatably mounted to the stator housing;
- a CMG rotor rotatably mounted to the IGA housing, the CMG rotor comprising:
- a rotor shaft;
- a rotor rim disposed around the rotor shaft;
- a plurality of radial spokes having spoke bodies extending between the rotor shaft and the rotor rim;
- and
- a plurality of tensile strain relief features integrally formed with plurality of radial spokes and imparting each of the plurality of radial spokes with a predetermined radial compliancy, the plurality of tensile strain relief features comprising curved portions of the spoke bodies integrally joined to an inner circumferential surface of the rotor rim;
- a spin motor coupled to the IGA housing and configured to rotate the CMG rotor about a spin axis;
- and
- a torque motor coupled to the stator housing and configured to rotate the IGA housing about a gimbal axis perpendicular to the spin axis.
A method for manufacturing a control moment gyroscope (CMG), the method comprising:
- producing a monolithic CMG rotor, comprising:
- a rotor shaft;
- a rotor rim circumscribing the rotor shaft;
- and
- a plurality of radially-compliant spokes extending between the rotor shaft and the rotor rim;
- installing the monolithic CMG rotor within an inner gimbal assembly (IGA) including an IGA housing and a spin motor configured to rotate the monolithic CMG rotor relative to the IGA housing about a spin axis;
- and
- mounting the IGA to a stator assembly including a stator assembly housing and a torque motor configured to selectively rotate the IGA about a gimbal axis to selectively generate a desired output torque during operation of the CMG;
- wherein producing comprises:
- providing a one piece rotor preform;
- and
- cutting openings through the body of the one piece rotor preform along axes substantially parallel to the spin axis to define the plurality of radially-compliant spokes and to impart each spoke with a tensile relief feature integrally formed with the rotor shaft and with the rotor rim.
Dependencies are inferred from the claim text.